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403-20-15MM - Tregaskiss Tough Lock Robotic Teach Tip 15mm Stickout

Packaging: 1 of each
$51.92/ea $36.56/1 of each only $36.56/eaSave 30%

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OVERVIEW

Tregaskiss 403-20-15MM Teach Tip: Technical Overview

The Tregaskiss 403-20-15MM Teach Tip is a specialized maintenance and setup tool engineered for use with Tregaskiss robotic MIG guns equipped with the TOUGH LOCK™ consumable platform. This component is critical for maintaining the strict tolerances required in modern robotic welding applications. By replacing the actual contact tip with this calibrated dummy tip, operators can verify and program the Tool Center Point (TCP) without the variables introduced by welding wire curvature or inconsistent cut lengths.

Technically, the 403-20-15MM is manufactured to simulate a specific 15mm (0.591 inch) wire stickout. This dimension is crucial for maintaining the correct Contact Tip to Work Distance (CTWD) in production, which directly influences voltage, amperage, and weld penetration profiles. The teach tip features the same dual-taper interface as standard Tough Lock contact tips, ensuring it seats firmly and concentrically within the retaining head. This concentricity is vital; even a millimeter of deviation at the tip can result in a weld seam being missed entirely by the robot.

Constructed from durable alloy, the teach tip is designed to resist deformation if it accidentally contacts a fixture or workpiece during the teaching process. Unlike a piece of welding wire which would bend and require resetting, the teach tip remains rigid, preserving the integrity of the coordinate data being entered into the robot controller. It is an essential component for any facility utilizing Tregaskiss robotic torches, ensuring that the transition from programming to production is seamless and error-free.

Specifications and Compatibility

  • Part Number: 403-20-15MM
  • Stickout Length: 15mm
  • Platform: TOUGH LOCK™ Consumable System
  • Function: TCP Verification and Path Programming
  • Installation: Standard thread-in (compatible with Tough Lock Diffusers)

Ensure your robotic welding operations meet the highest standards of precision by integrating the proper setup tools. The Tregaskiss Teach Tip is the industry standard for reliable TCP maintenance.

Additional Information
Brand:Tregaskiss
Item:Contact Tip
Front End:Tregaskiss
Packaging Description:1 per each
Product Type:Teach Tip
Stickout Length:15mm
System Compatibility:Tough Lock
Application:Robotic Programming, TCP Verification

INCLUDED

  • (1) Tregaskiss Tough Lock Teach Tip (15mm Stickout)

APPLICATIONS

  • Robotic welding cell programming and path teaching
  • Tool Center Point (TCP) verification and calibration
  • Fixture alignment and setup
  • Automated welding system maintenance
  • Training simulations for robot operators

FAQ

The primary purpose is to provide a rigid, accurate reference point for programming welding robots, simulating a specific 15mm wire stickout without the variability of actual wire.

No, the Teach Tip is a solid dummy tip designed for programming and setup only. It does not have a bore for wire to pass through and is not intended for arc welding.

It is compatible with Tregaskiss robotic MIG guns that utilize the TOUGH LOCK™ consumable system. It fits into the standard Tough Lock retaining head.

The 15mm stickout represents the optimal wire extension for many welding procedures. Using a teach tip with this exact length ensures the robot maintains the correct contact-tip-to-work distance during production.

It installs exactly like a standard Tough Lock contact tip. Simply remove the nozzle and the welding contact tip, then screw the teach tip into the retaining head/diffuser.

Yes, since you are not feeding live wire, using a teach tip prevents accidental arcing against the workpiece or fixtures during the programming phase.

It is typically made from a durable copper alloy similar to contact tips, ensuring it is robust enough to withstand minor bumps during programming without bending.

While primarily for robots, it can be used on manual guns with the Tough Lock system to visualize proper stickout distance for training purposes.