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264591 - Miller 2.0mm CuCrZr Contact Tip for Single Wire Welding

Packaging: 1 PER EA
$138.36/EA $97.10/1 PER EA only $97.10/EASave 30%

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OVERVIEW

Genuine Miller Reliability for Your Welding Torch

Keep your welding operations running smoothly with the genuine Miller 264591 Contact Tip. Designed for professionals who demand the best from their equipment, this contact tip is precision-engineered to fit Miller welding guns utilized in heavy-duty single wire applications. With a 2.0mm wire bore, it is perfectly sized for larger diameter wires often found in structural steel fabrication, heavy equipment manufacturing, and industrial repair.

The CuCrZr Advantage

When welding at high amperages, standard copper tips can overheat, soften, and fail prematurely. This Miller contact tip is manufactured from Copper Chromium Zirconium (CuCrZr), a premium alloy known for its exceptional heat resistance and durability. This material choice ensures that the tip retains its shape and conductivity even during prolonged welding cycles. The result is a contact tip that resists "keyholing" (the wearing of the bore into an oval shape), ensuring the wire stays centered and the arc remains focused.

Consistent Performance, Less Downtime

Using genuine Miller consumables like the 264591 tip protects your equipment and ensures consistent weld quality. Poor-quality aftermarket tips can lead to erratic feeding, unstable arcs, and frustrating downtime. By choosing this OEM Miller part, you are investing in:

  • Longer Life: Fewer tip changes mean more arc-on time.
  • Better Conductivity: Efficient power transfer for a smooth, hot arc.
  • Perfect Fit: Designed specifically for your Miller single-wire setup.

Whether you are running a manual MIG gun or an automated system, the Miller 264591 provides the reliability you need to tackle the toughest jobs with confidence.

Additional Information
Brand:Miller
Item:Contact Tip
Packaging Description:1-per-ea
Wire Size:2.0 mm
Material:Copper Chromium Zirconium (CuCrZr)
Bore Diameter:2.0mm
Wire Compatibility:Single Wire
Consumable Type:Contact Tip

INCLUDED

  • (1) Miller 2.0mm CuCrZr Contact Tip

APPLICATIONS

  • Heavy Industrial Fabrication
  • Structural Steel Welding
  • Automated Welding Systems
  • High-Amperage MIG/MAG Welding
  • Shipbuilding and Heavy Equipment Manufacturing

FAQ

This contact tip is designed for use with 2.0mm welding wire.

It is made from CuCrZr (Copper Chromium Zirconium), a high-strength alloy with superior heat resistance compared to standard copper.

CuCrZr resists softening at high temperatures, which prevents the tip bore from wearing out quickly (keyholing) and ensures a longer service life.

Yes, this is a genuine Miller Electric OEM component, part number 264591.

This item is sold individually (1 per package).

It indicates the tip is designed for standard single-wire welding processes, as opposed to twin-wire or tandem welding setups.

No, 1/16 inch is approximately 1.6mm. This tip is sized for 2.0mm wire, which is significantly larger (approx. 5/64 inch).