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20402095 - Tweco 2040-2095 Replacement MIG Gun Trigger Switch

Packaging: pack of 1
$81.55/EA $51.33/pack of 1 only $51.33/EASave 37%

Usually ships within 3-5 business days

OVERVIEW

Don't Let a Bad Trigger Stop Your Weld

There is nothing more frustrating than getting set up for a perfect bead, dropping your hood, and pulling the trigger—only to get nothing. Or worse, the arc sputters and cuts out because your trigger switch is making bad contact. The Tweco 2040-2095 Trigger Switch is the standard replacement you need to get your favorite Tweco MIG gun back in action. If you are running a Tweco Spray Master or a Classic No. 2, 3, or 4 gun, this is likely the part that handles the business end of your welding.

Triggers take a beating. They get clicked thousands of times, dropped, and covered in shop dust. Eventually, they wear out. This OEM replacement drops right into your existing handle without any modification. It’s built to give you that crisp, positive "click" you’re used to, ensuring that when you pull the trigger, the gas flows and the wire feeds instantly. It’s a cheap insurance policy to keep in your toolbox; having a spare trigger means a ten-minute fix instead of a lost afternoon waiting for parts delivery.

Installation is straightforward for anyone comfortable with basic tools. Simply open up the gun handle, disconnect the leads from the old switch, and swap in the new one. The bagged packaging keeps the switch clean and free of corrosion until you are ready to use it. Don't struggle with a trigger that you have to wiggle or squeeze extra hard to make work. Swap it out with a genuine Tweco 2040-2095 and get back to laying down smooth, consistent welds with confidence.

Additional Information
Brand:Tweco
Packaging Description:pack of 1
Product Type:Trigger Switch
Compatible Series:Tweco Spray Master, Tweco Classic Series, Tweco Eliminator
Switch Operation:Momentary On/Off
Part Number:2040-2095

INCLUDED

  • 1x Tweco Standard Trigger Switch (2040-2095)
  • Protective Bag Packaging

APPLICATIONS

  • Repairing Tweco Spray Master MIG Guns
  • Servicing Tweco Classic Series MIG Guns
  • General MIG Gun Maintenance
  • Industrial Fabrication Shops
  • Automotive Repair Welding

FAQ

The 2040-2095 is the standard trigger for many Tweco models, including the Spray Master series (MS250, MS350, MS450) and the Classic Number series (No. 2, No. 3, No. 4, No. 5).

Symptoms include intermittent wire feeding, the arc cutting out while holding the trigger, or the gun failing to activate at all despite the machine being on. If wiggling the trigger makes it work temporarily, the switch is likely worn.

This is a momentary switch, meaning it is only active while you are physically holding the trigger down, which is standard for manual MIG welding safety.

Typically, the 2040-2095 is the switch assembly itself. You may need to connect your existing gun control leads to the terminals on the switch.

No, installation usually involves removing the screws on the MIG gun handle case, lifting out the old switch, disconnecting the wires, and reversing the process with the new switch.

This indicates the packaging type. It comes in a sealed plastic bag rather than a retail blister pack or box, which is common for industrial replacement parts intended for shop inventory.

It is designed specifically for Tweco-style handles. While some other brands clone Tweco designs, we recommend using it only with genuine Tweco or fully compatible Tweco-style guns to ensure proper fitment.

It is rated for standard low-voltage control circuits used in welding feeders, typically 24V or 42V AC/DC control signals.