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140-1408 - Tuffaloy Truncated Spot Welding Electrode #4 RW Taper 2-Inch Length

Packaging: 1 of each
$22.90/ea $16.36/1 of each only $16.36/eaSave 29%

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OVERVIEW

Reliable Spot Welding Tips for Professional Fabrication

When it comes to spot welding, the quality of your electrode tip directly impacts the quality of your weld. The Tuffaloy 140-1408 Truncated Tip is built for welders who need consistency and durability in their resistance welding operations. Unlike standard pointed tips that can deform quickly under heavy pressure, this truncated model features a flattened nose. This design allows you to apply the necessary force to your workpieces—whether you are welding sheet metal, wire mesh, or automotive components—without the tip mushrooming prematurely. The result is a longer lifespan for the consumable and less downtime spent dressing or replacing tips.

One thing you will notice right out of the box is the bright, shiny finish of the Tuffaloy 140-1408. This isn't just for looks. Tuffaloy uses a special passivation process that cleans the copper alloy and prevents the dull, brown oxidation that often plagues other copper tips sitting on the shelf. For you, this means the tip is ready to conduct maximum current the moment you install it, without needing to scrub off an oxide layer first. Better conductivity means less heat buildup in the tip itself and more heat directed into the weld nugget where it belongs.

This tip fits standard holders requiring a #4 RW taper (0.463-inch diameter) and provides a 2-inch reach, making it a versatile choice for most general-purpose spot welding guns and pedestal machines. Whether you are running a manual rocker arm welder or an automated press welder, the Tuffaloy 140-1408 delivers the thermal transfer and electrical performance required for strong, repeatable welds. Keep your shop running smoothly with electrodes that are designed to last.

Why Choose Tuffaloy?

  • Durability: Truncated shape resists wear and deformation.
  • Performance: High-conductivity alloy ensures efficient energy transfer.
  • Quality: Passivated finish prevents shelf-life oxidation.
Additional Information
Brand:Tuffaloy
Item:Spot Welding Tip, Resistance Welding Electrode
Length:2
Diameter:0.463 in
Nose Type:Truncated
Taper Size:#4 RW
Material:Spotaloy, Copper Alloy
Finish:Passivated
Packaging Description:1 of each

INCLUDED

  • 1 x Tuffaloy Truncated Spot Welding Tip (2" OL, .463 Dia)

APPLICATIONS

  • Automotive body panel spot welding
  • Sheet metal fabrication and assembly
  • Wire mesh welding
  • Appliance manufacturing
  • General resistance welding of mild steel and coated steels

FAQ

The 140-1408 features a truncated nose profile, which is flat at the tip. This design provides greater strength and resistance to deformation under high electrode force compared to pointed tips.

This electrode has a 0.463-inch diameter, which corresponds to a standard #4 RW (Resistance Welder Manufacturers' Association) taper.

The overall length (OL) of the Tuffaloy 140-1408 is 2 inches.

The shiny appearance is due to a passivation process that removes surface contaminants and prevents oxidation, ensuring good electrical contact right out of the package.

Yes, like most copper resistance welding electrodes, the face can be dressed with a tip dresser or file to maintain the proper diameter and flatness as it wears.

Spotaloy is a trade name for Tuffaloy's copper alloys used in resistance welding. It typically refers to high-conductivity copper alloys (like Class 1 or Class 2) designed specifically for spot welding electrodes.

The tip itself is solid copper alloy but is designed to be seated in a water-cooled holder. The internal taper allows for coolant to reach deep into the holder, though the tip itself is a standard male cap/electrode.