
Welding aluminum can be a test of patience, especially when dealing with wire feeding issues. The Miller XR-25W Pistol Plus is designed to take the frustration out of the equation. As a push-pull gun, it works in tandem with your feeder to pull the wire smoothly, preventing the dreaded bird-nesting that stops work dead in its tracks. What you will notice immediately is the design of the handle. Weighing in at a net weight of just 2.4 lbs (1.1 kg), this pistol-grip gun is exceptionally lightweight for a water-cooled unit, significantly reducing wrist and arm fatigue during those long shifts under the hood. It’s built to let you focus on the puddle, not on fighting the equipment.
We know that not every weld is right in front of you on a bench. The XR-25W features a 360-degree rotatable head tube that allows you to adjust the angle of the nozzle without twisting your wrist into uncomfortable positions. Whether you are welding overhead, vertically, or reaching into a tight corner inside a tool box or RV frame, the gun adapts to your needs. The water-cooling system keeps the front end cool even at high amperages, protecting your hands from heat buildup and ensuring the consumables last longer, so you spend less time changing tips and more time laying beads.
Miller has streamlined the maintenance process to keep you welding. If you need to change the liner, you don't have to replace the whole cable—just the liner itself. The dual wire tension settings are a game-changer, letting you quickly switch between softer 4000 series and stiffer 5000 series aluminum wires with the confidence that the drive rolls are set correctly. The trigger is responsive, and the motor drive is durable, providing the consistent arc performance you expect from Miller. This gun is the perfect partner for your 74 MPa Plus feeder, giving you the control and reliability you need for precision aluminum work.
| Additional Information |
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| Brand:Miller |
| Amperage:400 |
| Length:25 ft |
| Wire Type:Aluminum |
| Wire Size:0.030" - 1/16" |
| Fits Which Model:Miller 62, 64, 74 & All Axxess Feeders |
| Cooling Method:Water-Cooled |
| Duty Cycle:100% |
| Process Type:MIG (GMAW), Pulsed MIG (GMAW-P) |
| Net Weight:2.4 lb (1.1 kg) |
| Cable Length:25 ft (7.62 m) |
| Packaging Description:1 PER EA |