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300787 - Miller XR-25W Pistol Pro Push-Pull Gun, Water-Cooled, 25ft

Packaging: 1 PER EA
$11,670.82/ea $7,026.00/1 PER EA only $7,026.00/eaSave 40%

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OVERVIEW

Precision Control for Professional Aluminum Welders

Take command of your aluminum welding projects with the Miller XR-25W Pistol Pro, a water-cooled push-pull gun built to perform where standard guns fail. If you weld aluminum trailers, boats, or signage, you know the frustration of wire feeding issues. The XR-25W eliminates these headaches with a robust drive mechanism that pushes and pulls wire smoothly, even at distances of 25 feet. The water-cooled design keeps the gun comfortable in your hand even during all-day welding sessions at high amperages, rated up to 400A at 100% duty cycle.

Comfort and ergonomics are prioritized in the Pistol Pro design. The pistol-grip style offers excellent leverage and control, while the Trigger Hold feature allows you to weld without continuously depressing the trigger, significantly reducing hand fatigue on long seams. For welders working in tight or awkward spaces, the threaded, quick-change head tube rotates 360 degrees, allowing you to position the nozzle exactly where you need it without contorting your wrist. The gun accepts over 30 different styles of head tubes, ensuring you can customize the setup to your specific application.

Versatility is built-in. Whether you are running 4000-series or stiffer 5000-series aluminum wire, the dual tension settings allow you to dial in the perfect feed pressure. The gun handles wire diameters from .030 to 1/16 inch for aluminum and can even run hard wire up to .045 inch if needed. Consumable changes are fast and frustration-free; the gun accepts standard FastTip and Bernard Centerfire contact tips, and the toolless head tube design means you can swap components on the fly without heading back to the tool crib. Upgrade to the XR-25W Pistol Pro for smoother arcs, fewer jams, and better welds.

Additional Information
Brand:Miller
Amperage:400
Length:25 ft
Wire Type:Aluminum
Cooling Method:Water Cooled
Duty Cycle:100% @ 400A
Wire Diameter Capacity:0.030" - 1/16" (Aluminum), Up to 0.045" (Hard Wire)
Wire Speed:70 - 900 IPM
Net Weight:1.1 kg
Process Type:MIG (GMAW), Pulsed MIG (GMAW-P)
Packaging Description:1 PER EA

INCLUDED

  • XR-25W Pistol Pro Water-Cooled Gun (25 ft cable)
  • .030-3/64 drive rolls
  • User Manual

APPLICATIONS

  • Heavy Industrial Fabrication
  • Shipbuilding and Boat/Yacht Building
  • Truck and Trailer Manufacturing
  • Emergency and Recreational Vehicles
  • Railcars
  • Sign Manufacturing
  • Tool Box Fabrication

FAQ

The XR-25W Pistol Pro is rated at 400 Amps at 100% duty cycle using CO2 or mixed gases.

It is designed for aluminum wire from .030 to 1/16 inch (0.8 - 1.6 mm) and hard wire up to .045 inch (1.1 mm).

The Miller XR-25W (300787) is a water-cooled MIG gun.

This model comes with a 25-foot (7.62 m) cable assembly.

No, the head tube is removable and toolless, allowing for quick changes and easy maintenance.

It works with XR-Controls, XR-AlumaFeed, and Millermatic 252, 350P, and 350P Aluminum systems (as part of a push-pull setup).

Yes, the head tube is a threaded quick-change design that can rotate 360 degrees for better access.

Yes, it features a Trigger Hold function (when paired with XR-Control) to reduce operator fatigue during long welds.

CATALOGUE & SPEC SHEETS

Spec Sheet