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301577 - Miller XR-W Aluma-Pro Plus Water-Cooled Push-Pull Gun 25ft

Packaging: 1 per ea
$11,562.71/ea $6,961.00/1 per ea only $6,961.00/eaSave 40%

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OVERVIEW

Maximize Comfort and Efficiency with the Miller XR-W Aluma-Pro Plus

Take your aluminum welding capabilities to the next level with the Miller XR-W Aluma-Pro Plus Water-Cooled MIG Gun, featuring a 25-foot cable assembly for extended reach. This premium push-pull gun is built to handle the rigorous demands of 4000 and 5000 series aluminum wire welding, delivering up to 400 amps of output power. The "Plus" in the name signifies a host of ergonomic and functional upgrades designed to reduce operator fatigue and streamline workflow. The gun's balanced design and improved strain relief at both the front and back ends make it easier to maneuver, reducing wrist strain during long shifts.

One of the most innovative features of the XR-W Aluma-Pro Plus is the easy-to-rotate, self-seating head tube. This design allows the welder to rotate the head tube to access tight corners and awkward angles without risking leaks or poor current transfer. The trigger mechanism has also been refined; it utilizes a wiping action to keep internal contact points clean, ensuring reliable arc initiation every time. For long welds, the trigger hold feature (available when paired with compatible XR controls) allows the operator to weld without continuously depressing the trigger, further enhancing comfort.

Maintenance is faster and simpler than ever. The drive assembly is easily accessible, and the pressure release lever allows drive rolls to be held open for quick wire changeovers. The gun comes ready to weld with a drive roll kit for .030 through .061 inch wire, an idler roll, and an inlet guide. Whether you are welding heat exchangers, emergency vehicles, or recreational vehicles, the Miller XR-W Aluma-Pro Plus delivers the reliability and precision required for professional results. It plugs directly into Intellx wire feeders and works seamlessly with Miller's advanced push-pull systems.

Features for the Professional Welder:

  • High-Resolution Control: 3-3/4 turn potentiometer for precise WFS settings.
  • Water-Cooled Efficiency: Rated for 100% duty cycle with CO2 gas.
  • Versatile Consumables: Compatible with Roughneck, FasTip, and Bernard Centerfire parts.
  • Rugged Construction: Industrial-grade cable protection and leather jacketing.
Additional Information
Brand:Miller
Amperage:400
Length:25 ft
Fits Which Model:Miller XR Aluma-Pro
Wire Type:Aluminum
Torch Type:Push-Pull MIG Gun
Cooling Method:Water-Cooled
Duty Cycle:100% (CO2), 60% (Mixed Gas)
Wire Size Range:0.030 in, 0.061 in
Cable Length:25 ft
Amperage Rating:400 A
Applications:Aluminum Fabrication, Sign Manufacturing, Shipbuilding
Packaging Description:1 per ea
Front End:Miller
Back End:Miller

INCLUDED

  • XR-W Aluma-Pro™ Plus 25ft Water-Cooled Gun
  • Drive roll for .030 thru .061 diameter wire
  • Idler roll
  • Inlet guide

APPLICATIONS

  • Sign Manufacturing
  • Typical Aluminum Fabrication
  • Shipbuilding
  • Truck and Trailer Manufacturing
  • Railroad
  • Emergency Vehicles
  • Heat Exchangers
  • Recreational Vehicles
  • Tool Boxes

FAQ

The gun is rated for 400 amps at 100% duty cycle with CO2 gas, and 60% duty cycle with mixed gases.

The Miller 301577 XR-W Aluma-Pro Plus is a water-cooled MIG gun.

It comes with drive rolls for .030" through .061" (1/16") diameter wires, making it ideal for various aluminum wire sizes.

This model features a 25-foot cable assembly, providing significant reach for large fabrication projects.

Yes, it features a recessed 3-3/4 turn potentiometer that allows for high-resolution wire feed speed adjustments directly from the gun.

It is engineered to work with Miller's advanced push-pull systems and plugs directly into Intellx wire feeders and XR control systems.

The head tube is easy to rotate and self-seating, which allows better access into tight spots while preventing leaks and ensuring good current transfer.

Yes, the feed cable liner is replaceable, which reduces parts cost and service time compared to replacing the entire feed cable.