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21442 - ESAB PT-251 150A Plasma Cutting Nozzle .093

Packaging: pack of 1
$146.62/EA $69.45/pack of 1 only $69.45/EASave 53%

Usually ships within 3-5 business days

OVERVIEW

Restore Your Cut Quality with Genuine ESAB Parts

If you are running an ESAB PT-251 torch and noticing that your cuts are starting to wander, bevel, or leave behind heavy dross, it is likely time to check your nozzle. The ESAB 21442 Nozzle is the standard replacement tip for 150 Amp cutting operations. With a .093-inch orifice, this nozzle is sized perfectly to handle the high current required for slicing through thick plate steel, stainless, or aluminum. Don't let a blown-out tip compromise your work; swapping in a fresh OEM nozzle is the quickest way to get your machine cutting like new again.

Plasma cutting relies on a constricted arc to melt and blow away metal. The nozzle is the funnel that shapes that arc. Over time, the heat and the pilot arc can erode the bore of the nozzle, making it oval-shaped or wider than spec. When this happens, the arc loses focus, the voltage changes, and your cut quality plummets. This 21442 nozzle is built from high-quality copper that resists heat buildup, helping it hold its shape longer even during long cutting runs. It is designed to center perfectly in your PT-251 assembly, ensuring the gas flows evenly around the electrode.

Using the correct amperage rating for your nozzle is crucial. This specific unit is rated for 150 Amps. Running it at significantly lower amperages may result in an unstable arc, while exceeding the rating can instantly destroy the orifice. Always match your machine settings to your consumables. Whether you are operating a gantry system or a heavy-duty manual setup, keeping a few of these 21442 nozzles in your toolbox ensures you aren't left stranded in the middle of a job. Installation is simple: just unscrew the retaining cap, swap the part, and you are ready to spark up.

Operational Tips

  • Check the Bore: Regularly inspect the tip for roundness. If it looks oval, replace it.
  • Match the Amps: Ensure your power source is set to 150A when using this .093 tip.
  • Clean Air: Ensure your air supply is dry and oil-free to extend the life of the nozzle.
  • Assembly: Do not overtighten the shield cup; hand tight is usually sufficient to seat the nozzle.
Additional Information
Brand:ESAB
Item:Nozzle Tip
Packaging Description:1 Per Ea
Amperage:150
Torch Model:PT-251
Consumable Type:Nozzle
Orifice Size:0.093"
Process:Plasma Cutting
Material:Copper Alloy

INCLUDED

  • One (1) ESAB .093" Plasma Nozzle (SKU: 21442)

APPLICATIONS

  • Heavy industrial fabrication
  • Automated/Mechanized plasma cutting
  • Structural steel cutting
  • Shipbuilding and repair
  • Heavy equipment manufacturing
  • Scrap and demolition cutting

FAQ

The 21442 nozzle is designed specifically for the ESAB PT-251 plasma cutting torch.

This nozzle features a .093" orifice and is rated for 150 Amps.

Replace the nozzle when the orifice becomes out-of-round, gouged, or significantly enlarged, which causes poor cut quality.

It is not recommended. Using a 150A nozzle at significantly lower amperages (like 50A) will result in a wide, unstable arc and poor cut quality.

Yes, this is a genuine ESAB OEM part, ensuring proper fit and material quality.

It is manufactured from a high-grade copper alloy designed for optimal thermal conductivity.

No, the electrode is sold separately. This SKU refers only to the nozzle itself.

No, the PT-31 and PT-251 are different torch designs. This nozzle fits the PT-251 only.