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430-420159 - Hypertherm 45 Amp Replacement Nozzle Pack

Packaging: 5 per pak
$18.49/ea $63.30/5 per pak only $12.66/eaSave 32%

Usually ships within 3-5 business days

OVERVIEW

Keep Your Cuts Clean and Your Torch Running

Every welder knows that a plasma cutter is only as good as the consumables inside it. If you are running a Hypertherm Powermax machine at 45 amps, this 5-pack of replacement nozzles is exactly what you need to keep your production line moving. The nozzle is the business end of your torch—it squeezes the plasma arc into a tight, hot stream that slices through metal like butter. Over time, that tiny hole in the tip gets blown out, oval-shaped, or covered in spatter. When that happens, your nice sharp cuts turn into sloppy, dross-filled messes that take forever to grind clean. Swapping in a fresh Hypertherm 45A nozzle brings your machine back to factory-fresh performance instantly.

Why stick with genuine Hypertherm parts? It comes down to frustration-free working. Cheap knock-off nozzles often don't thread right, burn out twice as fast, or cause the arc to wander, making it impossible to follow a line. These OEM nozzles are built with heavy-duty copper that handles the heat of 45-amp cutting without melting down halfway through a job. They are designed to work perfectly with your Duramax torch, ensuring the air flows exactly where it needs to go to cool the stack and blow the molten metal out of the kerf. Whether you are cutting gauge sheet metal for HVAC ducting, fabricating brackets from 1/4-inch plate, or doing artistic scrollwork, these nozzles give you the control you need.

This pack includes five nozzles, which is the perfect amount for a busy shop. There is nothing worse than being in the middle of a rush job on a Friday afternoon and realizing your last tip is blown. With a 5-pack in your toolbox, you are covered. You can change them out the second you notice the arc turning green or the cut quality dropping, rather than trying to push a bad tip too far and ruining your workpiece. These nozzles are compatible with standard drag-cutting shields and mechanized shields, making them versatile for both hand cutting and table operations.

Installation is simple: unscrew the retaining cap, swap the worn nozzle, check your electrode, and screw it back together. No tools needed, just hand-tight. By keeping fresh nozzles on hand, you protect your torch head from damage and ensure that every trigger pull results in a clean, instant start. Don't let a ten-dollar part ruin a thousand-dollar project—stick with genuine Hypertherm consumables.

Additional Information
Brand:Hypertherm
Item:Nozzle Tip
Packaging Description:5 per pak
Amperage:45 A
Process Type:Plasma Cutting
Consumable Type:Nozzle
Torch Compatibility:Duramax, Duramax Lock
Material:Copper

INCLUDED

  • 5 x Hypertherm 45A Plasma Nozzles
  • Instructional Reference (on packaging)

APPLICATIONS

  • General metal fabrication and structural steel cutting.
  • HVAC ductwork manufacturing and installation.
  • Automotive body repair and restoration.
  • Agricultural equipment maintenance and repair.
  • Artistic metalworking and signage creation.
  • Industrial plant maintenance and demolition.

FAQ

Inspect the orifice (the hole) at the tip. If it appears oval, notched, or significantly larger than when new, it should be replaced. Poor cut quality and excessive dross are also signs of wear.

Yes, these 45A nozzles are designed for use with Duramax series torches, which are standard on the Powermax 45 XP and compatible with other systems retrofitted with Duramax torches.

No, these are standard cutting nozzles. Gouging requires specific gouging nozzles and shields designed to spread the arc rather than constrict it.

These nozzles are rated for 45 Amps. You should set your machine to 45A or lower. Exceeding the amperage rating will rapidly destroy the nozzle orifice.

Typically, the electrode and nozzle wear at different rates, but often the nozzle lasts longer than the electrode. However, piercing too close to the plate or dragging without a drag shield can damage the nozzle prematurely.

Yes, the choice of shield (drag shield vs. mechanized shield) depends on your application, but the nozzle itself sits inside the retaining cap behind the shield.

They are manufactured from a high-quality copper alloy designed for optimal electrical and thermal conductivity.

You can clean spatter off the outside, but do not try to clean the inner orifice with a wire or drill bit, as this will alter the geometry and ruin the cut quality.