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430-020191 - Hypertherm 020191 MAX100 Plasma Electrode

Packaging: 5 per pak
$25.37/ea $86.85/5 per pak only $17.37/eaSave 32%

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OVERVIEW

Hypertherm 020191 Plasma Electrode - MAX100 Compatible

The Hypertherm 020191 Plasma Electrode is the standard replacement electrode for the Hypertherm MAX100 plasma cutting system. Engineered for heavy-duty industrial environments, this component is rated for 100 Amps of cutting power. It is compatible with the PAC130 torch found on MAX100 units. The electrode is the heart of the plasma process, carrying the negative charge that ionizes the gas to create the plasma jet. Hypertherm's engineering ensures that this transfer of energy is efficient and stable.

Constructed from high-purity copper, the 020191 electrode is designed to manage the extreme thermal loads generated during high-amperage cutting. The center of the electrode contains a hafnium insert, which serves as the emission point for the arc. Over time, this insert erodes, creating a small pit. Hypertherm's manufacturing process ensures the hafnium is centered perfectly, providing a symmetric arc that improves cut angularity and reduces beveling. When the pit depth reaches approximately 0.040 inches (1 mm), the electrode should be replaced to maintain cut quality and prevent catastrophic failure that could damage the torch body.

Welders Supply Company recommends using only genuine Hypertherm consumables for your MAX100 system. While cheaper alternatives exist, they often suffer from poor concentricity and inferior hafnium quality, leading to erratic arcs and significantly shorter lifespan. By investing in the 020191 electrode, you ensure that your machine delivers the performance it was designed for. These electrodes are typically sold in packs, allowing you to keep a ready stock for scheduled maintenance intervals.

Technical Specifications

  • Part Number: 020191
  • System: MAX100
  • Amperage: 100 A
  • Material: Copper / Hafnium
  • Gas Compatibility: Air, Nitrogen
Additional Information
Brand:Hypertherm
Item:Electrode
Packaging Description:pack of 5
Compatible System:MAX100
Amperage:100 A
Material:Copper, Hafnium
Process:Plasma Cutting
Torch Model:PAC130, MAX100 Torch

INCLUDED

  • (5) Plasma Electrodes

APPLICATIONS

  • Heavy industrial fabrication
  • Structural steel cutting
  • Automotive chassis repair
  • Scrap metal dismantling
  • Maintenance and repair operations (MRO)
  • Shipbuilding and marine repair

FAQ

The 020191 electrode is designed specifically for the Hypertherm MAX100 plasma cutting system and the PAC130 torch.

You should replace the electrode when the pit depth in the center hafnium insert exceeds 0.040 inches (approx. 1mm). Using it beyond this point can damage the torch.

Yes, this is a genuine OEM Hypertherm 020191 electrode, ensuring the best fit and performance for your equipment.

This electrode is rated for 100 Amps, matching the output of the MAX100 power source.

Yes, the 020191 electrode is compatible with both shop air and nitrogen plasma gases.

No, the electrode is sold separately. The swirl ring (part number 020194) must be purchased separately if needed.

A worn electrode can cause the arc to turn green (burning copper), lose cutting power, and potentially melt inside the torch, destroying the torch head.