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420200 - Hypertherm FlushCut Retaining Cap for Duramax Torches

Packaging: 1 of each
$250.94/ea

Usually ships within 3-5 business days

OVERVIEW

Cut Flush and Stop Grinding with the Hypertherm 420200

Tired of spending hours grinding down pad eyes, bolts, and temporary attachments after cutting them off? The Hypertherm 420200 FlushCut™ Retaining Cap is the solution you have been waiting for. This innovative consumable allows your Powermax® plasma cutter to slice through protrusions right at the base, leaving a smooth surface that requires little to no secondary work. It is a game-changer for anyone working in demolition, structural steel, or heavy equipment repair.

The 420200 cap is designed to ride flat against the workpiece, guiding the plasma arc to cut specifically where you need it—flush against the metal. This means you can remove lifting lugs or rivets without accidentally gouging the expensive base plate beneath. It fits directly onto your existing Duramax® or Duramax® Hyamp™ torch, so if you own a Powermax45 XP, 65, 85, 105, or 125, you are ready to upgrade your capabilities instantly.

Using genuine Hypertherm consumables like the 420200 ensures your machine runs at peak performance. The cap is built to withstand the intense heat of close-contact cutting and directs the shielding gas exactly where it is needed to blow away molten metal cleanly. Stop wasting time with cutoff wheels and carbon arc gouging; switch to FlushCut and get the job done faster and cleaner.

Benefits for the Welder:

  • Save Time: Drastically reduces grinding time by cutting closer to the base.
  • Save Money: Less abrasive usage and faster job completion.
  • Versatile: One cap works for multiple amperage settings (45A-125A).
  • Easy to Use: Simply drag the flat side of the cap along the workpiece.
Additional Information
Brand:Hypertherm
Item:Retaining Cap
Weld Process:Plasma Arc Welding (PAW)
Packaging Description:pack of 1
Product Type:FlushCut Retaining Cap
Torch Compatibility:Duramax, Duramax Hyamp
System Compatibility:Powermax45 XP, Powermax65, Powermax85, Powermax105, Powermax125
Process Application:Flush Cutting
Amperage Range:45A - 125A

INCLUDED

  • 1 x Hypertherm FlushCut™ Retaining Cap (420200)

APPLICATIONS

  • Removal of lifting lugs and pad eyes
  • Cutting off bolts and rivets flush to the surface
  • Washing away temporary weld supports
  • Structural steel fabrication and repair
  • Heavy equipment maintenance
  • Shipbuilding and marine repair

FAQ

The 420200 is designed specifically for the FlushCut™ process, allowing the plasma torch to cut protrusions flush to the base material without damaging it.

It is compatible with Hypertherm Powermax® systems that use Duramax® or Duramax® Hyamp™ torches, including the Powermax45 XP, 65, 85, 105, and 125.

Yes, the 420200 retaining cap must be used with specific FlushCut™ electrodes, swirl rings, and nozzles tailored to your desired amperage.

No, this cap is designed specifically for flush cutting. For standard cutting or gouging, you should use the standard retaining caps designed for those processes.

No, the 420200 is designed for Duramax torches. The Powermax 30 AIR uses a different torch style and is not compatible with FlushCut consumables.

By allowing the arc to cut extremely close to the base metal without digging into it, the 420200 leaves a surface that often requires less than 5mm of residual material removal, significantly reducing grinding time.

Yes, this is a genuine Hypertherm 420200 retaining cap, ensuring the highest quality and compatibility with your system.

The 420200 retaining cap supports the full FlushCut amperage range from 45 amps up to 125 amps, depending on the nozzle and electrode installed.