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260635 - Miller XT40 Replacement Plasma Torch 20ft for Spectrum 625 X-TREME

Packaging: 1 PER EA
$1,258.54/EA $827.12/1 PER EA only $827.12/EASave 34%

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OVERVIEW

Experience Precision and Comfort with the Miller XT40 Torch

Upgrade your cutting experience with the Miller XT40 Hand Held Plasma Torch, the premium replacement option for your Spectrum 625 X-TREME. Welding and cutting can be physically demanding, which is why Miller designed the XT40 with a heavy focus on ergonomics and operator comfort. The torch features a unique "no-slip" grip that ensures steady control even when wearing heavy welding gloves. The handle is sculpted with specific contours for your fingers and a dedicated thumb guide, promoting a secure hold that enhances dexterity for intricate cuts.

One of the standout features of the XT40 is its 80-degree handle geometry. Unlike standard straight or 90-degree handles, this optimized angle allows your arm and elbow to remain in a more natural position during cutting, significantly reducing fatigue during long work sessions. Safety is also paramount; the integrated trigger guard effectively prevents accidental arc initiation, protecting both the user and the workpiece from inadvertent damage. Whether you are cutting steel, stainless steel, or aluminum, the XT40 delivers the control you need for clean, professional results.

Durability meets convenience in the XT40's design. The flexible 20-foot cable is equipped with a heavy-duty strain relief that resists corrosion and withstands the rigors of shop environments. When the job is done, the Ultra-Quick Connect feature allows you to detach the torch from the machine in seconds, making transport and storage of your Spectrum 625 X-TREME hassle-free. The torch also features a new retaining cup design that not only makes changing consumables a breeze with a quick turn but also opens up your line of sight to the arc, ensuring you stay exactly on your cut mark. From auto body repair to general fabrication, the Miller XT40 is the reliable partner your plasma cutter deserves.

Additional Information
Brand:Miller
Amperage:40 A
Length:20 ft
Weld Process:Plasma Arc Welding (PAW)
Cutting Capacity:5/8 in
Torch Amperage:40 A
Torch Lead Length:20 ft
Head Type:90°
Gas:Air, Nitrogen
Severance:7/8"
Cooling Method:Air Cooled
Connection Type:Ultra-Quick Connect
Packaging Description:1 PER EA

INCLUDED

  • 1 x XT40 Hand Held Plasma Torch (40 A)
  • 1 x 20 ft. (6.1 m) Flexible Lead with Ultra-Quick Connect
  • Note: Consumables are typically sold separately for replacement torches.

APPLICATIONS

  • Plasma Arc Cutting (PAC)
  • Plasma Gouging
  • General Fabrication
  • Maintenance and Repair (MRO)
  • Automotive Body Repair
  • Light Construction
  • HVAC Ductwork

FAQ

The Miller XT40 (260635) is designed specifically for the Spectrum 625 X-TREME plasma cutter manufactured after October 1, 2013, which features the Ultra-Quick Connect port.

No, this is a replacement torch assembly and is typically shipped without consumables. You will need to install compatible electrodes, tips, and swirl rings before use.

The XT40 is rated for 40 Amps, matching the output of the Spectrum 625 X-TREME.

Yes, the XT40 can be configured for plasma gouging by installing the appropriate gouging tip and shield consumables.

This model comes with a 20-foot (6.1 meter) flexible lead.

The Ultra-Quick Connect allows you to plug and unplug the torch from the power source instantly without using wrenches, making storage and transport much easier.

Yes, the XT40 features an ergonomic 80-degree handle with a no-slip grip and thumb guide to reduce fatigue and improve control compared to older boxy designs.

When paired with the Spectrum 625 X-TREME, it has a rated cutting capacity of 5/8 inch and a severance capacity of 7/8 inch on mild steel.