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49V25 - Weldcraft 49V25 1/8" (3.2mm) Gas Lens for W-500 & W-900 Torches

Packaging: pack of 1
$411.71/EA $339.60/pack of 1 only $339.60/EASave 18%

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OVERVIEW

See the Puddle Like Never Before

Take your TIG welding game to the next level with the Weldcraft 49V25 Gas Lens. If you are running a heavy-duty water-cooled torch like the W-500 or W-900, you know that visibility and gas coverage are everything. This 1/8" (3.2mm) gas lens is the secret weapon for welders who need to get into tight spots or simply want the cleanest, most colorful welds possible on stainless steel and other sensitive alloys.

Why Switch to a Gas Lens?

The difference between a standard collet body and the 49V25 gas lens is night and day. Standard setups push gas out in a chaotic, turbulent cloud. The 49V25 uses a series of fine mesh screens to smooth out that flow into a straight, calm stream—think of it like the difference between a garden hose on 'spray' versus a smooth, solid stream of water. This laminar flow means you can stick your tungsten out much farther (stick-out) without losing gas coverage. This is a game-changer for welding inside corners, deep grooves, or anywhere your cup usually gets in the way of your view.

Better Welds, Less Hassle

Beyond just visibility, the stable gas shield provided by the 49V25 helps prevent atmospheric contamination that causes porosity and dirty welds. It allows the gas to hug the puddle and the cooling bead longer, which is crucial for keeping stainless steel shiny and preventing grey, oxidized welds. Whether you are setting up an automated rig or welding by hand with a heavy-duty torch, installing this gas lens is one of the easiest and most effective upgrades you can make to improve your weld quality and overall experience.

Additional Information
Brand:Weldcraft
Item:Gas Lens
Diameter:3.2 mm
Packaging Description:1-per-ea
Tungsten Size:1/8" (3.2mm)
Torch Compatibility:W-500, W-900, 27 Series
Product Type:Gas Lens Collet Body

INCLUDED

  • 1 x Weldcraft 49V25 Gas Lens Collet Body, 1/8" (3.2mm)

APPLICATIONS

  • Heavy-duty automated TIG welding
  • Precision aerospace and nuclear fabrication
  • Pipe welding requiring extended electrode stick-out
  • Welding of reactive metals (Titanium, Stainless Steel)
  • Confined space welding where nozzle clearance is tight

FAQ

The 49V25 is designed for use with Weldcraft W-500 and W-900 series torches, as well as older HW-27 series torches.

This gas lens is sized for 1/8" (3.2mm) tungsten electrodes.

It utilizes a mesh screen to rectify turbulent gas flow into a laminar stream, providing a more stable and effective shield around the weld pool.

Yes, while the W-500 and W-900 are often used in automation, if you are using these torches for manual heavy-duty applications, this gas lens is perfectly suitable.

Yes, the laminar flow created by the gas lens maintains shielding coverage at greater distances, allowing for extended tungsten stick-out for better visibility.

Yes, this is a genuine Miller/Weldcraft component, ensuring proper fit and material quality.

Yes, gas lenses typically require compatible gas lens nozzles (cups) which are often larger in diameter to accommodate the lens body.

It is manufactured from a high-durability copper alloy designed to withstand high amperage and heat.