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TST25040X10 - 1/4" Pre-Ground Thoriated Tungsten Electrodes (40° Tip) - 10 Pack

Packaging: 1 Per Ea
$55,946.15/EA $34,966.34/1 Per Ea only $34,966.34/EASave 38%

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OVERVIEW

Precision Ground for High-Amp Performance

The TST25040X10 by Techniweld offers a premium solution for heavy-duty GTAW applications. This 10-pack features 2% Thoriated (AWS Class EWTh-2) tungsten electrodes, sized at a substantial 1/4" diameter and pre-machined with a 40° included angle. This specific geometry is critical for maintaining arc focus and preventing tip erosion at amperages exceeding 300A.

Thoriated tungsten remains the standard for DC Electrode Negative (DCEN) welding on carbon and stainless steels due to its high electron emission rates and resistance to contamination. However, preparing 1/4" tungsten requires significant grinding effort and can lead to inconsistent tip shapes if done manually. The TST25040X10 solves this by delivering factory-precision points, ensuring identical arc characteristics with every changeover. This is particularly beneficial for mechanized or orbital TIG setups where repeatability is paramount.

Key Applications:

  • Heavy-wall pipe welding
  • Pressure vessel fabrication
  • Automated/Mechanized TIG systems
  • Hardfacing and overlay operations

By using pre-ground electrodes, you also minimize the release of thoriated dust in the workshop, contributing to a safer environment. Equip your high-capacity torches with TST25040X10 for reliable, deep-penetrating arcs and superior longevity.

Additional Information
Material Composition:2% Thoriated Tungsten
Diameter:1/4 in
Grind Angle:40 Degrees
Length:7 in
Pack Size:10 Pack
Color Code:Red
Welding Process:TIG (GTAW)
Polarity:DCEN
Current Range:300A - 500A+
Packaging Description:1 Per Ea

INCLUDED

  • 10 x Pre-Ground 2% Thoriated Tungsten Electrodes (1/4" Diameter, 40° Angle)
  • Plastic Storage Case

APPLICATIONS

  • Heavy Industrial Fabrication
  • Structural Steel Welding
  • Pressure Vessel Manufacturing
  • Automated and Mechanized TIG Welding
  • Pipe Welding (Heavy Wall)
  • Aerospace Components
  • Power Generation Equipment Repair

FAQ

Pre-ground tungsten saves significant preparation time, ensures a consistent arc shape, and eliminates the variability of manual grinding. For 1/4" tungsten, it also saves wear on grinding equipment.

A 1/4" (6.4mm) thoriated tungsten electrode is typically rated for 400 to 500+ Amps on DCEN, depending on the gas cup size and cooling capacity of the torch.

A 40-degree angle provides a good balance for high-amperage welding. It is blunt enough to handle the heat without melting back quickly, yet sharp enough to maintain a directed arc.

Yes, 2% Thoriated tungsten contains a small amount of thorium, which is low-level radioactive. Pre-ground electrodes help reduce exposure by eliminating the dust created during grinding.

Thoriated tungsten is primarily designed for DC welding. For AC welding of aluminum, Lanthanated or Zirconiated tungsten is generally preferred to maintain a stable balled tip.

You will need a heavy-duty industrial TIG torch, such as a water-cooled 400A or 500A model (e.g., WP-12, WP-27, or automated machine torches) equipped with the correct 1/4" collet and collet body.

The TST25040X10 contains 10 pre-ground tungsten electrodes.