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NP541 - Pure Tungsten EWP Green Electrodes 1/8" for Aluminum TIG Welding

Packaging: 10 pcs in a pack
$82.70/pak $59.07/10 pcs in a pack only $59.07/pakSave 29%

In stock

OVERVIEW

Get the Best Results on Aluminum with Green Tungsten

If you are firing up an older transformer TIG machine to weld aluminum, there is no substitute for the classic Green Pure Tungsten. These 1/8-inch electrodes are the industry standard for AC TIG welding, known for their ability to form a perfect, shiny ball at the tip. That balled end is crucial—it stabilizes your arc, giving you that smooth, buttery feel you need when laying down beads on aluminum or magnesium.

Why choose Pure Tungsten? It's all about the arc characteristic on Alternating Current. Modern inverters can handle sharpened rare-earth tungstens, but if you are running a Sine Wave machine (like an old Syncrowave or Dialarc), those sharpened points just blow off or split. Green tungsten handles the heat of the cleaning cycle perfectly, balling up to create a wide, soft arc that cleans the oxide layer while penetrating the base metal. Plus, because it's 99.5% pure tungsten, you don't have to worry about radioactive additives like you do with Red (Thoriated) tungsten.

These electrodes come in a standard 7-inch length and are 1/8" diameter, making them robust enough to handle higher amperage ranges often required for aluminum plate. They are strictly for AC use—don't try to use them for steel or stainless on DC, or you'll be fighting the arc the whole time. But for their intended purpose, they are unbeatable.

Quick Tips for Use

  • Preparation: You don't need to grind these to a needle point. You can slightly chamfer the edge, but the arc will naturally ball the tip once you light up.
  • Machine Settings: Set your machine to AC and ensure your High Frequency is set to "Continuous" or "Start" depending on your machine's requirements for stability.
  • Gas: Use 100% Argon for best results.
Additional Information
Tungsten Type:Pure
Used To Weld:Aluminum
Diameter:3.2mm (1/8")
AWS Classification:EWP
Color Code:Green
Length:7 in
Material Composition:99.5% Minimum Tungsten
Recommended Current:AC (Alternating Current)
Tip Preparation:Balled
Packaging Description:10 pcs in a pack
Used To Weld?:Aluminum

INCLUDED

  • 10 x Pure Tungsten Electrodes (1/8" x 7")
  • Storage Case

APPLICATIONS

  • AC TIG Welding of Aluminum Alloys
  • AC TIG Welding of Magnesium Alloys
  • General Non-Ferrous Fabrication
  • Repair and Maintenance of Aluminum Castings
  • Aerospace and Automotive Aluminum Components

FAQ

The Green color code indicates that the electrode is Pure Tungsten (EWP), containing at least 99.5% tungsten with no other alloying elements.

No, Green tungsten is not recommended for welding steel or stainless steel (which uses DC). It is specifically designed for AC welding of aluminum and magnesium.

Generally, no. Pure tungsten is designed to form a balled tip during AC welding. You may chamfer the end slightly before starting, but it will melt into a hemisphere.

No, Pure Tungsten (EWP) is non-radioactive, making it a safe alternative to Thoriated (Red) tungsten.

Pure tungsten is best suited for older transformer-based TIG machines using a sine wave AC output. Modern inverters often perform better with Lanthanated or Ceriated tungsten.

The AWS classification is EWP.

Pure tungsten has a lower current carrying capacity and electron emission rate than alloyed tungsten, causing the tip to melt slightly and form a ball, which stabilizes the AC arc.

On AC balanced wave, a 1/8" (3.2mm) pure tungsten electrode is typically rated for approximately 100 to 160 amps, depending on the gas cup size and balance setting.