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210 - Aluminum Macro-Etch Solution 250ml

Packaging: 1 of each
$129.63/ea $88.76/1 of each only $88.76/eaSave 32%

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OVERVIEW

See What's Inside Your Aluminum Welds

You can't fix what you can't see. When it comes to aluminum welding, surface appearance can be deceiving. A weld might look like a stack of dimes on the outside but lack fusion or penetration on the inside. The 210 Caustic Etch Solution is your truth-teller. Designed specifically for aluminum, this 250ml bottle of etching fluid allows you to perform macro-etch tests right in your shop, giving you immediate feedback on your machine settings and technique.

How It Works: After cutting and polishing a cross-section of your weld, simply apply this solution. The chemical reacts with the aluminum, turning the polished surface into a detailed map of the metal's structure. Within moments, the weld nugget, the penetration profile, and the heat-affected zone pop out in high contrast. It’s the standard method for testing TIG and MIG aluminum welds for certification or procedure testing. No expensive microscope is usually needed for a macro-check—the naked eye or a simple magnifying glass is enough to spot lack of fusion or porosity once the etchant does its job.

Essential for Serious Fabricators: If you are building critical aluminum components—like fuel tanks, boat hulls, or structural frames—you need to know your welds are sound. This etchant is a cost-effective way to validate your work. It comes in a manageable 250ml size, which goes a long way since you only need a small amount per test. Keep a bottle in your QC cabinet and take the guesswork out of your aluminum fabrication.

Why Use Etchant?

  • Verify Penetration: Ensure your root pass is digging deep enough.
  • Spot Defects: Reveal hidden porosity and lack of fusion that X-rays might miss or are too expensive to check.
  • Refine Settings: Dial in your voltage and wire speed by seeing the actual result of your arc.
  • Pass Tests: Essential for preparing coupons for CWB or AWS certification tests.
Additional Information
Format:Liquid
Application:Aluminum, Metallography, Weld Inspection
Volume:250 ml
Packaging Description:1 per each
Chemical Type:Etchant
Container Type:Bottle
Hazard Class:Corrosive
Item:Cleaner

INCLUDED

  • 1x 250ml Bottle of Caustic Etchant Solution for Aluminum
  • Safety Labeling

APPLICATIONS

  • Macro-etching aluminum weld coupons
  • Metallographic grain structure analysis
  • Weld procedure specification (WPS) development
  • Educational demonstrations of weld geometry
  • Failure analysis of aluminum components

FAQ

It is used to etch polished aluminum samples to reveal the grain structure, weld penetration, and heat-affected zones for inspection.

No, this specific formulation is chemically targeted for aluminum alloys. Steel requires different acid-based etchants (like Nital).

This is a corrosive chemical. Always wear chemical-resistant gloves, safety goggles, and a face shield. Use in a well-ventilated area.

Reaction times vary by alloy and surface finish, but typically a macro-etch is visible within a few minutes of application.

Yes, the etching action must be stopped by rinsing thoroughly with water, and often a neutralizing rinse is recommended to prevent staining.

When stored properly in a cool, dry place with the cap tightly sealed, the solution is stable for extended periods, though effectiveness may diminish slightly over years.

It is generally recommended to use fresh solution for each test to ensure consistent reaction rates and avoid contamination.

Yes, it reveals microstructural details suitable for microscopic examination, as well as macro-structural features visible to the eye.