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FCXHS-120 - FCXHS-120 120ksi High-Strength Flux-Cored Welding Wire

Packaging: 1 of each
$218.95/ea $174.91/1 of each only $174.91/eaSave 20%

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OVERVIEW

Stronger Welds for Toughest Jobs

When standard wire just won't cut it, reach for the FCXHS-120. This isn't your everyday flux-core; it's a beast designed for the heavy-duty stuff—cranes, bulldozers, and structural steel that needs to hold massive loads. If you are welding on T-1 steel or other high-strength alloys, this 120,000 psi tensile strength wire gives you the confidence that your weld won't be the weak link.

We know that high-strength wires can sometimes be a pain to run, but the FCXHS-120 is built differently. It runs with a smooth, buttery arc that feels a lot like a standard 71T-1 but packs nearly double the strength. The slag peels off easily, often curling up on its own, and the spatter is minimal, so you spend less time grinding and more time burning wire. It’s an all-position wire, meaning you can run vertical-up stringers or overhead fillets without the puddle dripping out on you.

Make sure you are running a mixed gas (Argon/CO2) to get the best performance out of this wire. It handles heat well and wets out nicely at the toes, reducing the chance of stress risers. Whether you are patching a cracked boom in the field or fabricating a high-stress frame in the shop, the FCXHS-120 delivers the professional results and reliability you need to sign off on the job.

Why Welders Like It

  • Runs Smooth: Stable arc with mixed gas, very little spatter.
  • Easy Cleanup: Slag releases easily, saving you prep time between passes.
  • All-Position: Great puddle control for vertical and overhead welds.
  • Serious Strength: Designed specifically for 100ksi+ yield steels.
Additional Information
Wire Type:Flux Cored (FCAW), Gas-Shielded
Tensile Strength:120,000 psi (120 ksi)
Welding Position:All-Position
Polarity:DCEP
Shielding Gas Requirement:75% Argon / 25% CO2
AWS Classification:E120T-1 (Equivalent)
Applications:Heavy Equipment, Cranes, Structural Steel, Offshore
Storage Instructions:Store in a dry, controlled environment, Keep moisture-proof packaging intact
Packaging Description:1 of each
Product:Conduit
Brand:Wire Wizard

INCLUDED

  • 1 x Spool of FCXHS-120 High-Strength Flux-Cored Wire
  • 1 x Product Data Sheet / Certificate of Conformance
  • 1 x Moisture-Resistant Packaging

APPLICATIONS

  • Crane boom manufacturing and repair
  • Heavy earthmoving and mining equipment (buckets, frames)
  • Offshore platform structures
  • High-strength pipe welding
  • Structural steel fabrication using HSLA steels (e.g., ASTM A514)
  • Trailer frames and chassis components

FAQ

For optimal mechanical properties and arc stability, a mixture of 75-80% Argon and 20-25% CO2 is recommended. Straight CO2 may be used but can result in slightly lower tensile strength and increased spatter.

Yes, when welding high-strength steels (100ksi+ yield), pre-heating is critical to prevent cracking and control cooling rates. Consult the base material's welding procedure specification (WPS), but typically 200°F-400°F is required depending on thickness.

FCXHS-120 runs on Direct Current Electrode Positive (DCEP), also known as Reverse Polarity.

Technically yes, but it is overkill and not cost-effective. It is specifically designed for high-strength low-alloy (HSLA) steels. Using it on mild steel may also lead to over-matching strength issues in some designs.

Since this is a flux-cored wire, you should use knurled drive rolls (the ones with the teeth) to feed the wire without crushing it.

High-strength wires are sensitive to moisture, which can cause hydrogen cracking. Store the spool in a dry rod oven or its original moisture-resistant packaging with silica gel when not in use.

Yes, the FCXHS-120 has a fast-freezing slag system that makes it excellent for vertical-up and overhead welding.

Maintain a contact tip-to-work distance (stick-out) of approximately 1/2" to 3/4" (12-19mm) for best results.