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FC-XH-8 - Wire Wizard FC-XH Extra Heavy Duty Polymer Conduit - 100 ft Bulk Roll

Packaging: 100 ft bulk
$950.26/ea $791.88/100 ft bulk only $791.88/eaSave 17%

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OVERVIEW

Technical Overview: FC-XH Polymer Conduit

The Wire Wizard FC-XH (Extra Heavy Duty) conduit is engineered for high-volume and heavy-duty wire feeding applications. This 100-foot bulk roll provides a continuous supply of high-performance polymer liner, ideal for custom routing in robotic cells, hard automation, and boom-mounted wire feeders. The FC-XH series is characterized by its robust wall thickness and larger internal diameter, making it the recommended choice for welding wires ranging from 1/16" (1.6mm) to 3/32" (2.4mm).

Material Science & Performance
Constructed from a proprietary cross-linked polymer, the FC-XH conduit exhibits an extremely low coefficient of friction. This property is critical for minimizing "stick-slip" phenomena often seen in long conduit runs, which can lead to arc instability and burn-backs. The conduit's durability ensures it withstands the physical abuse of the shop floor while maintaining its cross-sectional integrity around bends.

Installation & Compatibility
This bulk conduit is designed to be used with Wire Wizard's range of compression or threaded connectors (sold separately). When installing, it is crucial to use a proper conduit cutter to ensure a clean, circular cut that does not deform the liner, preventing wire shaving generation at the interface. The FC-XH is compatible with most standard wire drums and feeder inlets when paired with the correct strain relief and connector fittings.

  • Internal Diameter: Optimized for 1/16" - 3/32" wire.
  • Bend Radius: Flexible design allows for routing around fixtures without collapsing.
  • Maintenance: Non-metallic composition prevents rust and contamination of the welding wire.
Additional Information
Brand:Wire Wizard
Product:Conduit
Packaging Description:100-ft-bulk
Conduit Type:Extra Heavy Duty (XH), Polymer
Length:100 ft
Wire Compatibility:Ferrous, Non-Ferrous
Recommended Wire Size:1/16" (1.6mm), 3/32" (2.4mm)

INCLUDED

  • 100 ft Roll of FC-XH Extra Heavy Duty Polymer Conduit

APPLICATIONS

  • Robotic welding cells with remote wire drums
  • Long-distance wire feeding for semi-automatic stations
  • Heavy fabrication using large diameter flux-cored or solid wires
  • Automotive and heavy equipment manufacturing lines
  • Retrofitting existing wire delivery systems for improved performance

FAQ

The FC-XH (Extra Heavy Duty) conduit is typically recommended for larger wire diameters, ranging from 1/16" (1.6mm) to 3/32" (2.4mm).

It is highly recommended to use a specialized conduit cutter or a sharp razor blade to ensure a clean, square cut. Avoid using side cutters or pliers, as these can crimp the end and obstruct wire feeding.

No, this is a bulk 100-foot roll of conduit only. Connectors and strain reliefs must be purchased separately to match your specific feeder and drum connections.

Yes, polymer conduit is excellent for aluminum wire because it is non-abrasive and prevents the shaving generation often caused by steel liners.

Polymer conduit has a much lower coefficient of friction, which reduces drag on the wire. This results in smoother feeding, less strain on the feed motor, and fewer arc stability issues.

Absolutely. The low friction and durability of the FC-XH make it an industry standard for robotic weld cells where consistent wire delivery is critical.

'XH' stands for Extra Heavy Duty. This indicates the conduit has a thicker wall or is designed for heavier/larger wires compared to the standard (FC-E) or heavy duty (FC-H) series.

Conduit life depends on usage and the abrasiveness of the wire. However, it should be inspected regularly for wear, cuts, or excessive internal buildup. If wire feeding becomes erratic, the conduit is often the first thing to check.