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Bernard Model 4 Shortstub Replacement Head Kit

$91.74/ea $65.53/1 per each only $65.53/eaSave 29%

In stock

OVERVIEW

Don't Let a Worn Stinger Slow You Down

There is nothing more frustrating than trying to strike an arc with a loose stick rod. When your electrode holder loses its grip, you lose control of the puddle, and your hand starts to burn up from the excess resistance heat. The BERK40 Replacement Head Assembly is the fix you need for your trusted Bernard Shortstub Model 4. Instead of tossing out a perfectly good handle and cable connection, simply swap out the business end of the tool and get back to welding with a grip that feels brand new.

The Bernard Shortstub is legendary for a reason—it allows you to burn rods down to the numbers, saving you money on consumables. However, the head takes the brunt of the abuse. Spatter, arcing, and constant tightening eventually wear down the threads and contact points. This replacement kit (BERK40) gives you a fresh, solid brass head that locks your electrodes in tight. A tight connection means better current flow, a cooler running handle, and a smoother arc. It’s built to handle the full 400 amps that your Model 4 is rated for, so you can keep running large diameter rods without worry.

Installation is quick and easy, meant to be done right at the bench or in the field. By repairing your holder with this assembly, you ensure that your stinger holds the rod at the angle you set, without drooping or twisting while you're in position. Keep your gear in top shape and stop fighting your equipment. This replacement head restores the snap and reliability that made you choose a Bernard Shortstub in the first place.

Why Choose the BERK40 Replacement?

  • Save Money: Repair your holder instead of buying a new one.
  • Stay Cool: A fresh contact surface reduces heat buildup in the handle.
  • Secure Grip: No more spinning or slipping rods during critical welds.
  • OEM Fit: Designed specifically for the Model 4/400 for a perfect fit.
Additional Information
Brand:Bernard
Item:replacement-head
Amperage:400
Packaging Description:pack-of-1
Compatible Model:Bernard Shortstub Model 4, Bernard Shortstub Model 400
Material:Brass Alloy
Part Type:Replacement Head Assembly
Process:Stick (SMAW)
Style:n/a

INCLUDED

  • 1 x Replacement Head Assembly for Bernard Model 4
  • Installation Pin/Set Screw

APPLICATIONS

  • Heavy Industrial Fabrication
  • Structural Steel Welding
  • Shipbuilding and Repair
  • Pipeline Welding
  • Maintenance and Repair Operations (MRO)

FAQ

The BERK40 is designed specifically for the Bernard Shortstub Model 4, also known as the Model 400. It is rated for 400-amp applications.

No, the BERK40 is the replacement head assembly only. It typically includes the brass head and the necessary pin or screw for installation. The handle and body insulation are sold separately.

You should replace the head if you notice the electrode is slipping despite being tightened, if the threads are stripped, or if the head is becoming excessively hot during welding due to poor electrical contact.

No, the BERK40 is for the Model 4, which is rated for 400 amps. For the 600-amp Model 6, you would need a different replacement head assembly.

The head is manufactured from a high-conductivity brass alloy designed to withstand the thermal and electrical stresses of SMAW welding.

Yes, the replacement head is designed for field installation. It usually involves removing a set screw or pin to release the old head and securing the new one in place.

No, the Model 6 is a larger, 600-amp holder. The BERK40 is exclusively for the 400-amp Model 4.

If the issue is stripped threads on the head itself, yes. This part replaces the stationary block that the electrode presses against or screws into, restoring the locking mechanism's integrity.