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2-004100.1 - 0.8mm / 1.0mm V-Groove Drive Roll for MIG Wire Feeder

Packaging: 1of1
$250.00/set $714.28/1of1 only $178.57/setSave 29%

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OVERVIEW

Stop Fighting Your Wire Feeder

There is nothing more frustrating than being in the middle of a bead and feeling the wire stutter or slip. If you are constantly adjusting your tension knob or dealing with burn-backs, your drive rolls might be the culprit. The Car-O-Liner 2-004100.1 Drive Roll is the direct replacement you need to get your machine running smoothly again. Designed with a reversible dual-groove system, it handles the two most common wire sizes we use in the shop: 0.8mm and 1.0mm.

This isn't just a piece of metal; it's the traction control for your welder. The V-Groove design is specifically made for solid wires like ER70S-6 or stainless grades. It provides the necessary friction to push the wire through the liner and out the gun without crushing it. If you've been trying to run solid wire with worn-out rollers or the wrong groove type, you know the headache of erratic feeding. Swapping in a fresh 2-004100.1 roller eliminates that variable, giving you a consistent wire speed that lets you focus on your puddle control rather than fighting the machine.

Durability matters in a busy shop. These rollers are made from hardened steel to resist the grooving and wear that eventually kills cheaper rollers. The reversible design is a huge plus—if you mostly weld with 0.8mm and that groove eventually wears out, you can often flip it (if you haven't used the 1.0mm side) or simply use it to switch between jobs quickly. Don't let a cheap consumable ruin your welds. Keep a spare 2-004100.1 in your toolbox and ensure your wire delivery is as smooth as your technique.

Quick Specs:

  • Fits: Car-O-Liner / Migatronic style feeders
  • Wire Sizes: 0.030" (0.8mm) and 0.040" (1.0mm)
  • Type: V-Groove (for solid wire)
Additional Information
Brand:N/A
Packaging Description:1-per-ea
Product Type:Drive Roll, Feed Roller
Wire Diameter:0.8mm (0.030"), 1.0mm (0.040")
Groove Type:V-Groove
Wire Compatibility:Solid Steel, Stainless Steel
Material:Hardened Steel
Machine Cart:N/A
Machine Cover:n/a

INCLUDED

  • 1 x Reversible V-Groove Drive Roll (0.8mm / 1.0mm)

APPLICATIONS

  • Automotive collision repair and bodywork
  • General light-to-medium fabrication
  • Structural steel welding with solid wire
  • Stainless steel sheet metal welding
  • Maintenance and repair operations (MRO)

FAQ

This drive roll features a V-Groove profile, which is designed specifically for solid hard wires, such as mild steel (ER70S-6) and stainless steel. It is not recommended for flux-cored or aluminum wires.

No, for aluminum welding you typically need a U-Groove drive roll. The V-Groove on this roller can deform soft aluminum wire, leading to feeding issues and shaving generation.

The roller is reversible. To switch sizes, simply remove the retention cap or screw, slide the roller off the shaft, flip it 180 degrees, and reinstall it. The size is usually stamped on the side face of the roller.

Drive rolls should be replaced when the grooves become worn or lose their shape, causing the wire to slip even under correct tension. If you notice metal shavings in the feeder or inconsistent arc length, check your rollers for wear.

This is a high-quality replacement part designed to meet or exceed the specifications of the original equipment manufacturer (Car-O-Liner/Migatronic) for fit and performance.

Knurled rollers have teeth that bite into the wire, which is great for soft flux-cored wire but damages the copper coating on solid wire. V-grooves rely on friction and surface area to push solid wire without damaging it, reducing liner clogging.

No, drive rolls are machine-specific. This SKU is designed for specific European-style wire feeders often found in Car-O-Liner and Migatronic machines. Always check your machine's manual or existing part number.