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KUPH1151 - Tyco 24V AC Relay for Miller Wire Feeders

Packaging: 1 per each
$120.00/ea $85.71/1 per each only $85.71/eaSave 29%

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OVERVIEW

Restore Your Welder with the Tyco 24V Relay

The Tyco 24 Volt 60/50Hz Relay is a premium replacement part specifically suited for Miller wire feeders and other welding automation equipment requiring a 24V AC control relay. Electrical components are the heartbeat of any modern welding machine, and the relay serves as the muscle, switching power to vital subsystems like the wire drive motor and shielding gas solenoid. If your feeder is clicking but not feeding, or if your gas isn't flowing, a faulty relay is a common culprit.

This unit is manufactured by Tyco (TE Connectivity), a brand synonymous with reliability in the electronics industry. It features a robust coil designed for 24V AC operation, compatible with standard 50Hz and 60Hz industrial power grids. The relay is enclosed in a protective housing that shields the contacts from dust and debris while still allowing for visual inspection of the switching mechanism. This is particularly useful for diagnosing stuck or pitted contacts without removing the component from the circuit.

Technical Reliability:
Welding environments are harsh, characterized by electrical noise, metallic dust, and physical vibration. Generic relays often fail prematurely under these conditions. This Tyco relay is built to OEM standards, ensuring it can handle the inductive loads typical of solenoid valves and motors found in Miller equipment. It provides a crisp, decisive switching action that ensures your arc starts cleanly and your shielding gas flows exactly when needed.

Installation and Application

Replacing a relay is often a straightforward repair that can save the cost of a service call. This unit is designed for standard socket mounting or direct terminal connection, depending on your specific machine's configuration. It is an ideal spare part for welding technicians and shop managers looking to extend the lifespan of their existing Miller wire feeders.

  • Voltage: 24V AC Coil
  • Frequency: 50/60 Hz
  • Brand: Tyco (OEM quality for Miller)
  • Usage: Control circuit switching for motors and solenoids

Don't let a small electrical component compromise your weld quality. Trust in the Tyco 24V relay to keep your Miller feeder running smoothly.

Additional Information
Brand:Miller
Packaging Description:1-per-ea
Component Type:Electrical Relay
Coil Voltage:24V AC
Frequency:50/60Hz
Manufacturer Part:Tyco KUP Series
Application:Wire Feeder Control

INCLUDED

  • 1 x Tyco 24 Volt 60/50Hz Relay
  • Protective Packaging

APPLICATIONS

  • Repairing Miller wire feeder control boards
  • Switching shielding gas solenoid valves
  • Controlling wire drive motor engagement
  • General 24V AC industrial control circuit switching
  • Replacement of worn or stuck relays in welding automation

FAQ

This relay has a 24 Volt AC coil, which is standard for many Miller wire feeder control circuits.

This relay fits many Miller feeders that use 24V AC control logic. However, you should check your existing relay's part number or the machine's schematic to ensure the pin configuration and voltage match the KUPH1151/Tyco specifications.

Symptoms of a bad relay include a clicking sound without the expected action (like gas flow or wire feed), no clicking sound at all when the trigger is pulled, or intermittent operation. Visual inspection might show burnt or pitted contacts.

This is a Tyco relay, which is the Original Equipment Manufacturer (OEM) component used by Miller in many of their machines. It is sold as a replacement part for Miller equipment.

This specific relay is rated for 24V AC (Alternating Current). Using it on a DC circuit may damage the coil or result in improper operation. Always verify your control voltage type.

It depends on your specific circuit board. Many of these relays plug into a socket, making replacement easy. Others may have quick-connect terminals or require soldering if they are board-mounted.

It means the relay is designed to operate effectively on both 50 Hertz and 60 Hertz power systems, making it suitable for use in North America (60Hz) and other regions (50Hz).