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54B009 - Surfox Large Graphite Insert for 205/305 Systems

Packaging: 1 per each
$288.46/ea $209.13/1 per each only $209.13/eaSave 28%

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OVERVIEW

Boost Your Cleaning Efficiency with the Walter Large Graphite Insert

When you have feet of stainless steel welds to clean and passivate, speed and consistency are your best friends. The Walter 54B009 Large Graphite Insert is the heavy-hitter accessory for your Surfox 205 or 305 machine. Designed to cover more ground than standard tips, this insert allows you to tackle extensive welded sections and broad heat tint areas in fewer passes. It is the perfect solution for surface revitalization jobs where time is money and finish quality cannot be compromised.

Graphite is the material of choice for these systems because it conducts electricity perfectly while standing up to the heat and chemicals used in the cleaning process. This large insert is tough and durable, meaning fewer change-outs and more arc-on (or rather, cleaning-on) time. It pairs seamlessly with Walter's cleaning pads to deliver a smooth, mirror-like finish on TIG and spot welds without altering the surface finish of the parent material or leaving scratches.

Whether you are working on food processing equipment, architectural railings, or pharmaceutical tanks, using the right insert makes the job easier. The 54B009 ensures that the cleaning power of your Surfox machine is applied evenly, removing impurities and restoring the chromium oxide layer effectively. Simply clamp it onto your wand, cover it with a cleaning pad, dip it in the solution, and wipe away the discoloration. It is a must-have for any shop running Surfox equipment for large-scale fabrication.

Additional Information
Brand:Walter Surface Technologies
Product:Graphite Insert
Packaging Description:1 per each
Compatible Models:Surfox 205, Surfox 305
Material:Graphite
Application:Electrochemical Weld Cleaning, Passivation
Component Type:Conductive Insert

INCLUDED

  • 1 x Large Graphite Insert (54B009)

APPLICATIONS

  • Electrochemical cleaning of TIG and MIG welds on stainless steel
  • Passivation of heat-affected zones (HAZ)
  • Surface revitalization of stainless steel structures
  • Removal of heat tint and discoloration
  • Use in food and beverage, pharmaceutical, and architectural industries

FAQ

The 54B009 Large Graphite Insert is specifically designed for use with Walter Surfox 205 and Surfox 305 electrochemical weld cleaning systems.

Yes, the graphite insert is designed to be covered by a cleaning pad (such as Walter Surfox pads) which holds the electrolyte solution against the weld.

The large insert provides a greater surface area, allowing you to clean wider weld beads and larger heat-affected zones more quickly and evenly.

Graphite is very durable and wears down slowly. The lifespan depends on the frequency of use and the roughness of the welds, but it generally outlasts fiber brushes.

Yes, when used with the appropriate setting on the Surfox machine and the correct electrolyte, it facilitates both cleaning and electrochemical polishing.

Yes, the insert is made of high-density graphite, which is highly conductive and essential for transferring the electrical current to the workpiece.

It is an alternative to tungsten inserts for specific applications where a larger contact area and the properties of graphite are preferred.