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WGM-1 - Wire Wizard WGM-1 45-Degree Roller Guide Module

Packaging: 1 of each
$173.28/ea $144.40/1 of each only $144.40/eaSave 17%

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OVERVIEW

Smooth Wire Feeding for Professional Welders

Every welder knows the frustration of a sputtering gun caused by poor wire feeding. Whether you are working with a complex robotic setup or a manual station with the drum located far from the feeder, the path your wire takes matters. The Wire Wizard WGM-1 45° Wire Guide Module is the solution to the "drag" that kills your arc. Instead of forcing your MIG wire to scrape through a bent piece of conduit, this module guides it smoothly around a 45-degree turn using a set of free-spinning rollers.

Think of it as a highway for your welding wire. The polymer rollers inside the module are fitted with bearings, ensuring that the wire glides effortlessly. This is a game-changer, especially if you are running aluminum wire, which is notorious for binding and shaving in standard conduit bends. With the WGM-1, you prevent those shavings from clogging up your liner, meaning you spend less time troubleshooting feed issues and more time laying down beads. It handles a wide range of wire sizes, from standard .035" solid wire up to 5/64" cored wires, making it a versatile addition to any shop.

Installing the WGM-1 allows you to place your bulk wire drums further away from the welding zone, freeing up valuable floor space. It is capable of supporting conduit runs of over 100 feet because it removes the friction points that usually limit distance. If you are tired of burn-backs and erratic feeding caused by tight conduit bends, this module is the upgrade your equipment needs. Remember, this is the module body only—you will need to grab the correct end cap kit to match your specific conduit to hook it all up.

Why You Need This

  • Stop the Stutter: Smooth feeding means a smooth arc and better welds.
  • Protect Your Wire: Polymer rollers won't scratch or shave soft aluminum wire.
  • Go the Distance: Run your wire across the shop without buying extra feeders.
Additional Information
Brand:Wire Wizard
Product:Accessory
Angle:45 Degrees
Wire Diameter Range:0.035" - 5/64" (0.9mm - 2.0mm)
Roller Material:Polymer
Wire Compatibility:Ferrous, Non-Ferrous
Bearing Type:Ball Bearings
Required Accessories:End Cap Kits (Sold Separately)
Packaging Description:1 of each

INCLUDED

  • 1x WGM-1 45° Wire Guide Module Body
  • Pre-installed Polymer Rollers

APPLICATIONS

  • Robotic welding cells with remote wire drums
  • Automated manufacturing lines
  • Structural steel fabrication shops
  • Shipyards requiring long-distance wire feeding
  • Aluminum welding stations
  • Bulk wire dispensing systems

FAQ

The WGM-1 is designed to eliminate friction in wire conduit systems by using rollers to guide welding wire around a 45-degree bend, rather than forcing it to slide through a bent tube.

No, the WGM-1 is the module body only. You must purchase the appropriate End Cap Kits separately to connect it to your specific type of conduit.

This module supports wire diameters ranging from 0.035 inches (0.9 mm) up to 5/64 inches (2 mm).

Yes, the WGM-1 features polymer rollers which are ideal for non-ferrous wires like aluminum as they prevent shaving and deformation.

By eliminating friction points at corners, the WGM-1 significantly reduces the drag on the wire, allowing feed motors to push/pull wire over distances of 100 feet or more without strain.

Yes, it works with solid, flux-cored, and metal-cored wires within the specified diameter range.

The WGM-1 provides a fixed 45-degree bend.

No, the rollers are designed with sealed bearings and do not require external lubrication, which could contaminate the weld.