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127836 - Miller 25mm Male Dinse Plug for Maxstar 140/150/161 - Cable Size #3-#4

Packaging: 1 PER EA
$69.20/EA $48.73/1 PER EA only $48.73/EASave 30%

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OVERVIEW

Miller 127836 Male Dinse Plug: Secure Connections for Maxstar Welders

Upgrade or repair your welding cables with the Miller 127836 25mm Male Dinse Connector. This essential accessory is designed to connect welding cables to power sources equipped with 25mm (often called "Mini Dinse") receptacles. It is a direct replacement part for the cable connectors used with Miller Maxstar 140, 150, and 161 series welders, ensuring a factory-perfect fit and optimal performance.

The Dinse style connection system has become the industry standard for modern welding equipment due to its efficiency and safety. The Miller 127836 utilizes a simple yet effective twist-lock action. By inserting the plug and rotating it approximately a quarter-turn, the connector locks into the machine's receptacle, creating a large contact area for current transfer. This design prevents the cable from being accidentally pulled out during work and eliminates the arcing and overheating associated with loose connections. For welders moving around a job site, this security is invaluable.

This connector is rated for use with #3 and #4 AWG welding cable, which is typical for the amperage ranges of the compatible Maxstar machines. The assembly includes a heavy-duty rubber insulator that slides over the connection, providing excellent dielectric strength and physical protection. The rubber boot is resistant to oil, grease, and ozone, ensuring a long service life even in harsh industrial conditions. The internal copper component is precision-machined to ensure low resistance, which helps maintain a stable arc and prevents the connector from running hot.

Don't compromise your weld quality with worn-out or makeshift connections. A damaged plug can lead to voltage drops, erratic arcs, and even damage to your welder's internal components. The Miller 127836 provides a professional, safe, and durable solution for your welding lead needs. It is sold individually, allowing you to purchase exactly what you need for your ground clamp lead or electrode holder lead.

Additional Information
Cable Size:#3 to #4 AWG
Receptacle Type:Male
Packaging Description:1 Per Ea
Connection Type:25mm Dinse, Mini Dinse
Connector Style:Twist Lock
Material:Copper Alloy, Rubber Insulation
Compatible Models:Maxstar 161, Maxstar 150, Maxstar 140

INCLUDED

  • 1 x Miller 25mm Male Dinse Connector (127836)
  • 1 x Insulated Rubber Boot
  • 1 x Copper Connector Body
  • 1 x Set Screw/Fastener Kit

APPLICATIONS

  • Connecting electrode holder leads to power sources
  • Connecting ground clamp leads to power sources
  • Repairing damaged cable ends
  • Fabricating custom-length welding extensions
  • Replacement for worn plugs on Maxstar 140/150/161 units

FAQ

This connector is designed to accept #3 and #4 AWG welding cable.

This is a 25mm Dinse connector, often referred to as a 'Mini Dinse'. It is smaller than the standard 50mm connectors used on larger industrial machines.

Yes, the Miller 127836 is the correct connector for the Maxstar 150, as well as the Maxstar 140 and 161 series.

This is a male connector (plug) that goes on the cable and plugs into the machine.

Yes, the connector comes complete with the conductive metal body and the protective rubber insulating boot.

Installation involves stripping the cable insulation, inserting the copper strands into the connector body, and tightening the set screw (or crimping, depending on the specific internal design provided), then sliding the rubber boot over the assembly.

Yes, as long as the welder is equipped with a standard 25mm female Dinse receptacle, this plug should fit regardless of the machine brand.