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4300030065 - Fronius 200A Welding Cable Plug 16-25mm²

Packaging: 1of each
$7.32/ea $5.23/1of each only $5.23/eaSave 29%

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OVERVIEW

Stop Losing Power at the Plug

We’ve all been there—you’re in the middle of a bead, and suddenly your arc starts sputtering, or you smell burning rubber. You reach down and your cable connector is hotter than the weld itself. That’s what happens when you use cheap connectors. The Fronius Current Plug for 16-25mm² cables is the fix you need. This isn't just a piece of brass; it’s a high-quality connector designed to keep your leads cool and your arc smooth.

This plug is rated for 200 Amps, which covers a huge range of TIG and light-to-medium MIG work. It’s built to handle a 60% duty cycle, meaning it can take the heat without melting down. If you are running lighter cables (16mm² to 25mm²) to keep your torch light and flexible, this is the exact plug you need to terminate them. It fits perfectly into the machine sockets or extension couplers, locking in with a solid twist so you don't have to worry about it popping out when you drag your leads across the shop floor.

Why choose this Fronius plug?

  • Solid Connection: The brass internals are machined to tight tolerances, giving you maximum contact area. Better contact means less resistance, and less resistance means more power at the arc.
  • Tough Rubber: The boot on this thing is thick. Drop it, step on it, drag it through oil—it holds up. It protects you from shocks and protects the connector from getting smashed.
  • Perfect Fit: It’s designed for 16-25mm² wire. Don't try to stuff a small wire into a giant connector or shave down a big wire to fit a small one. Use the right tool for the job.

Upgrading your cable connections is one of the cheapest ways to improve your welding experience. A loose or corroded plug ruins the smooth output of even the most expensive welder. Swap out your old, beat-up connectors with this genuine Fronius plug and feel the difference in your arc starts and stability immediately.

Additional Information
Cable Size:16-25 mm²
Receptacle Type:Male
Packaging Description:1 per each
Amperage Rating:200 A
Duty Cycle:60%
Connector Style:Twist Lock
Material:Rubber, Brass

INCLUDED

  • 1 x Fronius Current Plug (Male) for 16-25mm² Cable
  • 1 x Insulating Rubber Sleeve
  • 1 x Mounting Sleeve/Hardware

APPLICATIONS

  • Terminating welding cables with 16-25mm² cross-section
  • Connecting welding leads to power sources
  • Creating extension cables for increased reach
  • Repairing damaged cable ends on MIG, TIG, or Stick leads
  • Standardizing connections in a Fronius welding fleet

FAQ

This plug is designed specifically for welding cables with a cross-sectional area of 16mm² to 25mm².

It is rated for 200 Amps at a 60% duty cycle.

This is a 'Current Plug', which typically refers to the Male connector (with the pin) that inserts into the machine socket.

While designed for Fronius equipment, it typically uses a standard Dinse-style profile compatible with many industry-standard sockets of the same size class. However, checking the specific socket dimensions is recommended.

The cable is usually stripped and inserted into the brass body, then secured tightly using the provided grub screw or clamping mechanism, followed by sliding the rubber boot over the assembly.

The duty cycle indicates how long the plug can operate at its maximum amperage within a 10-minute period without overheating. A 60% duty cycle at 200A means it can handle that load for 6 minutes out of 10.

No, a 35mm² cable is likely too thick to fit properly into the ferrule or housing of this specific 16-25mm² plug. You would need the next size up.

Yes, the product includes both the brass connector body and the protective rubber insulating sleeve.