Skip to Main Content
Canadian
Canadian owned and operated

81F60 - ESAB Mechanical Welding Cable Lug 2/0-4/0 AWG

Packaging: pack of 1
$84.22/EA $50.46/pack of 1 only $50.46/EASave 40%

Usually ships within 3-5 business days

OVERVIEW

Reliable Power Connections with the ESAB 81F60

Every welder knows that a bad connection can ruin a good weld. Whether it's a hot ground clamp or a voltage drop that makes your arc sputter, the quality of your cable terminations matters. The ESAB 81F60 Mechanical Terminal Lug is built to solve these problems, offering a rock-solid connection for your heavy-duty welding leads. Designed to fit cables from 2/0 up to 4/0 AWG, this lug is a versatile essential for any shop or rig welder who needs to build or repair leads quickly and effectively.

The biggest advantage of this mechanical lug is that you don't need a heavy, expensive crimper to install it. If a cable snaps on the job site or you need to shorten a lead, all you need is a hex key (Allen wrench) and a cable stripper. Simply strip the insulation, insert the copper strands into the barrel, and tighten down the set screw. The screw drives down into the cable, crushing the strands together to create a solid, conductive path that won't wiggle loose. It’s the ultimate solution for field repairs where carrying a hydraulic crimper isn't practical.

Durability is key in welding accessories, and this lug delivers. Made from heavy copper alloy, it stands up to the heat and abuse of daily welding. It provides excellent current transfer, ensuring that the amperage you set on the machine is the amperage you get at the torch. The flat mounting tongue bolts securely to your welder's output studs or ground clamps, ensuring a flush fit that prevents arcing and heat buildup. Because it's mechanical, it's also reusable—if you wear out a cable, just back off the screw, pull out the old copper, and install the new line. Keep a few of these in your toolbox to ensure you're never down due to a broken lead.

Why Choose a Mechanical Lug?

  • Tool Friendly: No crimpers or solder needed—just a wrench.
  • Field Ready: Fix broken leads on the spot, anywhere.
  • Versatile Fit: One lug handles 2/0, 3/0, and 4/0 cable sizes.
  • Reusable: Save money by reusing the lug when replacing cables.
Additional Information
Cable Capacity:2/0 AWG, 3/0 AWG, 4/0 AWG
Connection Type:Mechanical
Material:Copper Alloy
Packaging Description:1 Per Ea
Wire Range:2/0 - 4/0 AWG
Installation Method:Set Screw / Hex Key
Application:Welding Power Connections, Grounding

INCLUDED

  • 1 x Mechanical Terminal Lug (2/0-4/0 AWG capacity)
  • 1 x Set Screw

APPLICATIONS

  • Terminating welding power cables to machine output studs.
  • Connecting ground leads to heavy-duty ground clamps.
  • Repairing damaged cable ends in the field.
  • Customizing welding lead lengths for specific jobs.
  • General industrial power cable termination.

FAQ

The ESAB 81F60 is designed to accommodate welding cables ranging from 2/0 AWG to 4/0 AWG.

No, this is a mechanical lug that uses a set screw for termination. You only need a hex key (Allen wrench) to tighten it.

Yes, unlike crimp lugs, mechanical lugs can be loosened and reused on new cables if the lug itself is undamaged.

It is constructed from a high-conductivity copper alloy designed for efficient electrical transmission and heat resistance.

Yes, the lug is suitable for terminating both electrode positive (stinger) and electrode negative (ground) cables.

Strip the cable insulation cleanly, insert the bare strands fully into the barrel, and torque the set screw tightly to compress the strands.

No, this is a bare metal lug. If insulation is required for safety, a rubber boot or heat shrink tubing should be applied over the barrel after installation.

The primary advantage is ease of installation in the field without specialized hydraulic tools, facilitating quick repairs.