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96101102 - Tweco S-24 Mechanical Cable Splicer 2/0-4/0 AWG

Packaging: pack of 5
$11.36/EA $41.20/pack of 5 only $8.24/EASave 27%

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OVERVIEW

Tweco 9610-1102 Lug-Set Splicer: The Professional's Choice

Upgrade your welding cable management with the Tweco 9610-1102 Lug-Set Splicer, commonly known as the S-24. This heavy-duty connector is the industry standard for joining large-gauge welding cables, specifically sizes 2/0, 3/0, and 4/0. When your welding leads are too short or have suffered damage, the S-24 offers a quick, secure, and highly conductive method to restore your equipment to full operational status without the need for expensive cable replacement.

The genius of the Tweco S-24 lies in its mechanical ball-point screw design. Traditional splicing methods often require heavy crimping tools or messy soldering processes that are difficult to perform in the field. The S-24 uses two robust set screws that drive down into the cable strands, splaying them against the internal walls of the copper alloy connector. This creates a superior electrical bond that handles high amperage with ease. The ball-point tip of the screws prevents the cutting of individual wire strands, preserving the structural integrity of the cable while ensuring maximum contact area.

Durability is paramount in welding environments, and Tweco delivers. The solid metal construction is resistant to the rough handling typical of shipyards, fabrication shops, and construction sites. Because the connection is mechanical, the splicer can be reused; simply loosen the screws to remove the old cable and insert a new one. This reusability makes the Tweco S-24 a cost-effective investment for any welder's toolkit. Ensure your welding circuit is solid and safe with this premium cable splicer.

Product Highlights

  • Model S-24: The trusted standard for mechanical cable splicing.
  • Secure Grip: Ball-point screws prevent strand damage while ensuring a tight hold.
  • Amperage Handling: Designed to carry the full current capacity of 4/0 cable without overheating.
Additional Information
Cable Size:2/0 AWG, 3/0 AWG, 4/0 AWG
Packaging Description:1 per each
Receptacle Type:Splicer
Model:S-24
Connection Type:Double Ball-Point Screw
Material:Copper Alloy
Application:Cable Splicing, Cable Repair

INCLUDED

  • 1 x Tweco S-24 Cable Splicer Body
  • 2 x Ball-Point Set Screws
  • Installation Instructions

APPLICATIONS

  • Repairing cut or damaged welding cables in the field
  • Extending the length of welding leads (stingers) and ground cables
  • Joining cables of different lengths for temporary setups
  • Heavy industrial fabrication environments
  • Shipyards and construction sites requiring long cable runs

FAQ

The Tweco S-24 (9610-1102) is designed to fit welding cables ranging from 2/0 AWG to 4/0 AWG.

No, the S-24 is a mechanical splicer that uses ball-point screws. You only need a hex key or screwdriver to tighten the screws onto the cable.

The connection is secure but not permanent. It can be disassembled by loosening the screws, making the splicer reusable.

The body of the splicer is made from a high-conductivity copper alloy to ensure efficient power transmission.

The SKU 9610-1102 typically refers to the Lug-Set (metal splicer and screws). Insulating covers are often sold separately or as part of a different kit, though users should always insulate the splice properly before use.

While it physically fits, Tweco components are generally optimized for copper welding cable. Using aluminum cable in copper lugs can lead to corrosion or loosening due to thermal expansion differences unless an inhibitor is used.

Strip the insulation off the end of the welding cable to the depth of the splicer bore, insert the bare copper strands fully, and tighten the ball-point screws securely.