96101103 - Tweco S-40 Mechanical Cable Splicer for 3/0-4/0 Wire

Heavy-Duty Connection for 3/0 and 4/0 Cables

Maximize the versatility of your welding setup with the Tweco 9610-1103 (Model S-40) Lug-Set Cable Splicer. This high-performance connector is the industry standard for joining large-gauge welding cables, specifically accommodating 3/0 and 4/0 AWG sizes. In the demanding world of industrial welding, maintaining the integrity of your power leads is critical for arc stability and weld quality. The S-40 splicer ensures that extending your cables doesn't compromise performance, offering a low-resistance link that handles high amperage with ease.

The genius of the Lug-Set system lies in its simplicity and strength. Unlike crimp connectors that require heavy hydraulic presses, or solder joints that are time-consuming and brittle, the S-40 uses a mechanical screw-down mechanism. Large ball-point screws compress the cable strands against the solid copper alloy body, ensuring maximum surface area contact. This design not only provides exceptional electrical conductivity but also offers high mechanical strength to resist the tugging and pulling common in shop environments. The copper alloy body is resistant to corrosion and thermal deformation, ensuring a long service life.

Ideal for repairing damaged cables or creating custom-length leads, the Tweco S-40 is a reusable solution that belongs in every welder's toolbox. If a cable needs to be shortened or re-routed, the screws can simply be loosened and the splicer removed. Please note that while the metal splicer block provides the electrical connection, appropriate insulation—such as a cable cover or electrical tape—must be applied over the splice to prevent accidental arcing and ensure operator safety. Choose Tweco for reliable, professional-grade cable connections.