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96101104 - Tweco S-24 Cable Splicer 2/0-4/0

Packaging: pack of 5
$42.55/EA $154.30/pack of 5 only $30.86/EASave 27%

Usually ships within 3-5 business days

OVERVIEW

Extend Your Reach, Keep the Arc Smooth

We've all been there: you're ten feet short of the workpiece, and dragging the entire welding machine closer isn't an option. Or maybe a forklift ran over your lead and severed it halfway down the line. The Tweco S-24 Cable Splicer is the quick, reliable fix every welder needs in their gang box. Designed for the heavy stuff—2/0, 3/0, and 4/0 cable—this splicer lets you join cables together fast without needing a hydraulic crimper or a soldering pot.

The beauty of the S-24 is in the ball-point screws. You just strip back the insulation, slide the cable ends in, and crank down the screws with an Allen wrench. The ball point drives into the copper strands, spreading them out against the splicer wall for a rock-solid electrical connection. It’s mechanical, it’s strong, and it doesn't let go. Because it's made of high-quality copper alloy, it conducts current just as well as the cable itself, meaning you won't get that hot spot in the line that kills your voltage and melts your insulation.

This kit comes with the splicer body, the screws, and the heavy-duty cover you need to keep it insulated. The cover slides right over the connection to prevent arcing out on the floor or the table. It's reusable, too. If you need to shorten your leads later or move the splicer to a different set of cables, just back off the screws and you're good to go. Don't settle for taping wires together or using cheap automotive connectors that will burn up at 300 amps. Stick with Tweco for a connection that handles the heat.

Field Repair Ready

  • Fast Install: No special tools required, just a hex key and a knife to strip the cable.
  • Solid Grip: The screws won't vibrate loose, ensuring a steady arc.
  • Tough Cover: Protects the splice from shop grime, sparks, and impact.
Additional Information
Cable Size:2/0 to 4/0 AWG
Packaging Description:1 per each
Model:S-24
Connection Type:Double Ball-Point Screw
Material:Copper Alloy
Insulation:Included Cover

INCLUDED

  • 1x Tweco S-24 Copper Alloy Splicer Body
  • 2x Ball-Point Screws
  • 1x Insulated Splicer Cover

APPLICATIONS

  • Extending welding lead lengths for large fabrication projects
  • Repairing cut or damaged welding cables
  • Joining cables for temporary site setups
  • Shipbuilding and heavy construction
  • Maintenance and Repair Operations (MRO)

FAQ

The Tweco S-24 splicer is designed to fit welding cables ranging from 2/0 to 4/0 gauge.

No, the S-24 uses ball-point screws for a mechanical connection. You only need a hex key (Allen wrench) to tighten the screws.

Yes, the product comes as a complete set including the copper alloy splicer body, the screws, and the insulating cover.

Yes, because it uses a screw-type connection, it can be easily disassembled and reused on different cables if needed.

The splicer body is manufactured from a high-conductivity copper alloy to ensure efficient current transfer.

Slide the cover onto one of the cables before connecting the splicer. Once the cables are secured in the splicer, slide the cover over the connection.

While it can physically hold aluminum cable, copper alloy splicers are primarily designed for copper cable due to thermal expansion differences. Always check local electrical codes.

The internal SKU is TWE9610-1104.