Skip to Main Content
Canadian
Canadian owned and operated

0334291889 - ESAB A6 Twin Wire Heavy Duty Conversion Kit

Packaging: pack of 1
$3,193.74/EA $1,980.45/pack of 1 only $1,980.45/EASave 38%

Usually ships within 3-5 business days

OVERVIEW

Upgrade Your Arc with Twin Wire Power

For professional welding operators and automation technicians working with Submerged Arc Welding (SAW), the ESAB A6 Conversion Kit Twin HD is the key to unlocking the next level of welding performance. If you are running a standard single-wire A6 head, you know its reliability, but you may be hitting the limits of your deposition rates. This conversion kit (Part Number 0334291889) reconfigures your A6 head to run two wires simultaneously, a process known as Twin Wire SAW, which dramatically changes the dynamics of your weld.

Twin wire welding isn't just about dumping more metal; it's about control and speed. With two wires, you can achieve higher current densities and faster travel speeds, which is essential for long, continuous welds found in beam fabrication or tank welding. The "Heavy Duty" aspect of this kit means the contact equipment and mechanical assemblies are reinforced to handle the increased heat and mechanical stress associated with high-amperage twin wire welding. You will notice improved arc stability and better wetting at the toes of the weld, reducing the need for post-weld grinding or rework.

Installation is designed to be intuitive for those familiar with the A6 system. The kit includes the necessary components to adapt the wire feed mechanism and contact assembly. Once installed, you can leverage the versatility of the A6 Mastertrac or stationary heads to tackle thicker plates and wider gaps with ease. Whether you are welding structural steel or heavy-wall pipe, converting to Twin Wire HD gives you the power to put down more metal in less time, making your shift more productive and your welds more consistent.

Additional Information
Brand:ESAB
Product Type:Conversion Kit
Process:Submerged Arc Welding (SAW)
Compatibility:ESAB A6 Welding Heads
Configuration:Twin Wire HD
Application:Heavy Duty Fabrication
Packaging Description:pack of 1

INCLUDED

  • A6 Twin Wire HD Conversion Assembly
  • Mounting Hardware
  • Installation Instructions

APPLICATIONS

  • Heavy Structural Steel Fabrication
  • Shipbuilding and Marine Construction
  • Pressure Vessel and Tank Manufacturing
  • Pipe Mills and Pipeline Components
  • Beam and Girder Welding

FAQ

The primary benefit is increased deposition rates and travel speeds, allowing for higher productivity in submerged arc welding applications compared to single wire setups.

It is designed for the ESAB A6 system, but specific compatibility with your model (e.g., A6 Mastertrac, A6 S) should be verified against the parts manual or by consulting an ESAB representative.

No, this is a conversion kit for the welding head only. You must ensure your existing power source has sufficient amperage capacity to handle the increased demand of twin wire welding.

HD stands for Heavy Duty, indicating that the components are reinforced to withstand the high heat and mechanical stress of industrial twin wire welding.

Yes, typically twin wire systems can accommodate a range of wire diameters, but you may need specific contact tips or feed rolls matching your wire size.

While experienced maintenance personnel can install the kit, professional installation or verification by a certified technician is recommended to ensure optimal performance and safety.

Twin wire welding generally improves gap bridging capabilities compared to single wire, as the wider arc plasma and weld pool can span larger fit-up variations.

Yes, twin wire submerged arc welding is often used for cladding and hardfacing due to its high deposition rates and control over dilution.