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0818971880 - ESAB A6S Submerged Arc Tandem Welding Head 156:1 Ratio

Packaging: pack of 1
$75,748.00/EA $45,383.50/pack of 1 only $45,383.50/EASave 40%

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OVERVIEW

Reliability Where It Counts

When you are running long sub-arc seams on a bridge girder or a wind tower section, the last thing you need is a wire feeder that slips or jams. The ESAB A6S 156:1 SAW Tandem Head is built for the welder who needs equipment that just works, shift after shift. This isn't just a piece of machinery; it's the business end of your automation setup. The tandem configuration means you are likely pushing a lot of metal, using two wires to lay down heavy beads fast. This head handles that thermal and mechanical stress without breaking a sweat, keeping your arc stable and your puddles consistent.

The 156:1 gear ratio is the sweet spot for general heavy-duty work. It gives the motor enough leverage to push wire through long conduits without stalling, yet it's fast enough to keep up with the high deposition rates required by modern production schedules. You'll notice the difference in the smoothness of the feed. Less stuttering means a cleaner arc start and fewer defects to grind out later. The wire straightener included in the assembly is robust and easy to adjust, ensuring the wire hits the joint exactly where you aimed it, which is critical when you are welding deep grooves blindly under a layer of flux.

Maintenance on the A6S is straightforward, designed by people who understand that downtime kills profitability. The components are accessible, and the modular design means if a part does wear out, you can swap it without tearing the whole machine apart. Whether you are retrofitting an old beam welder or setting up a new tractor, this head bolts on and integrates easily. It’s tough, it’s precise, and it helps you turn out X-ray quality welds day in and day out. For serious sub-arc operators, the A6S Tandem Head is the standard for a reason.

Additional Information
Brand:ESAB
Weld Process:Submerged Arc (SAW)
Packaging Description:1 Per Ea
Gear Ratio:156:1
Series:A6S
Configuration:Tandem Head
Application:Automated Welding

INCLUDED

  • 1 x A6S Tandem SAW Head Assembly (156:1 Gear Ratio)
  • Wire Straightener Mechanism
  • Mounting Interface
  • Installation Manual

APPLICATIONS

  • Heavy steel fabrication and structural steel
  • Shipbuilding and offshore platform construction
  • Pressure vessel and tank manufacturing
  • Wind tower and pipe mill production
  • Bridge girder fabrication
  • Hardfacing and cladding operations

FAQ

The 156:1 ratio refers to the gear reduction in the wire feed motor assembly. This specific ratio is designed to provide a balance of speed and torque suitable for standard submerged arc welding wire diameters.

A Tandem Head is designed to feed two wires simultaneously into the same weld pool (or close proximity). This significantly increases the deposition rate and welding speed compared to single-wire setups.

The A6S is a modular system designed to be compatible with most ESAB A6 tractors, beams, and gantries. However, you should verify the specific mounting interface of your existing equipment.

The A6S system is versatile. While the 156:1 gear ratio covers a broad range, specific wire diameters are accommodated by changing the feed rolls and contact tips to match your wire size.

No, this SKU is typically for the mechanical head assembly (motor, gearbox, straightener). The process controller (like the PEK) and power source are sold separately.

Regularly clean the feed rolls and wire straightener to remove dust and flux. Check the tension on the pressure arm and lubricate the gear assembly according to the maintenance schedule in the manual.

This specific head is designed for Submerged Arc Welding (SAW). While the A6 system has components for MIG/MAG, this configuration is optimized for the heavy duty cycle and flux handling of SAW.

The modular design allows you to customize the welding head for different applications, easily replace individual components, and upgrade the system without replacing the entire unit.