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K4678-1600ID - AutoDrive SA Servo Torch Package for ABB 1600iD

Packaging: 1 Per Ea
$79,023.74/EA $49,389.84/1 Per Ea only $49,389.84/EASave 37%

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OVERVIEW

Maximize Robotic Efficiency with AutoDrive SA

Upgrade your automation capabilities with the Lincoln Electric AutoDrive® SA One-Pak®, specifically configured for the ABB 1600iD robot. This all-in-one package (K4678-1600ID) takes the headache out of robotic aluminum welding by providing a fully integrated solution that combines a servo-driven torch, wire feeders, and mounting hardware. It is the ultimate answer for fabricators looking to achieve consistent, high-quality aluminum welds without the common feeding issues associated with softer alloys.

Superior Wire Delivery System

The heart of the AutoDrive SA is its sophisticated wire delivery capability. Aluminum wire is delicate and difficult to push over long distances. This system uses a servo-controlled pull feeder located at the torch head, working in tandem with a push feeder. This "Push-Pull" arrangement ensures that the wire is delivered smoothly to the contact tip, preventing buckling and ensuring a stable arc even during complex robot movements. The integration with Waveform Control Technology® allows for fine-tuning of the arc characteristics to suit specific alloy requirements.

Clean Starts, Every Time

Quality control is critical in automated welding. The AutoDrive SA utilizes Touch-Retract Start Technology to deliver spatter-free arc initiation. By retracting the wire upon contact, the system creates a soft start that protects the base material and the contact tip. This feature is especially beneficial for thin-gauge aluminum applications in the automotive and electronics sectors, where surface finish is a key quality metric.

Built for the ABB 1600iD

This One-Pak is not a generic solution; it is tailored for the ABB 1600iD's unique geometry. The cabling and mounting brackets are designed to route through the robot's hollow wrist, protecting the cables from mechanical stress and weld spatter. This integration preserves the robot's full range of motion and reduces the risk of cable snags, ensuring your automation investment operates at peak performance for years to come.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
Compatible Robot:ABB 1600iD
Process Type:Robotic Aluminum MIG
Feeding Technology:Servo Push-Pull
Start Technology:Touch-Retract
Consumable Series:Magnum PRO Copper Plus
Communication:ArcLink

INCLUDED

  • Push Feeder
  • Pull Feeder
  • Mounting Bracket
  • Feeder Insulator
  • Control Cable
  • Feeder Cable Bundle
  • Breakaway Disk
  • Torch Tube
  • Torch Conduit
  • Torch Liner
  • Aluminum Contact Tips

APPLICATIONS

  • Automotive Manufacturing
  • General Fabrication
  • Robotic Aluminum Welding Cells
  • Shipbuilding Components
  • Power Generation Equipment
  • Petrochemical Processing
  • Brewery and Distillery Tank Fabrication

FAQ

This AutoDrive SA One-Pak is specifically designed for the ABB 1600iD robot, featuring mounting hardware and cable routing compatible with its hollow-arm design.

Touch-Retract Start Technology is a feature where the wire retracts slightly upon touching the workpiece to initiate the arc. This method eliminates the spatter and burnback often associated with traditional high-voltage or scratch starts.

Aluminum wire is soft and prone to buckling or 'bird-nesting' when pushed through long conduits. A push-pull system uses a motor at the torch to pull the wire while another pushes it, ensuring smooth, consistent feeding without deformation.

The AutoDrive SA system is designed to communicate directly with Lincoln Electric Power Wave® power sources to leverage advanced Waveform Control Technology.

The system uses Magnum® PRO Copper Plus™ contact tips, which are engineered to deliver over 250,000 starts and stops on a single tip, depending on operating conditions.

No, this is an accessory package (One-Pak) that includes the torch, feeders, and mounting hardware. The ABB 1600iD robot and the Power Wave power source are sold separately.

While the servo technology is advanced, the AutoDrive SA is specifically optimized for aluminum welding applications where precise wire feeding is most critical.

The One-Pak includes the Push Feeder, Pull Feeder, Mounting Bracket, Feeder Insulator, Control Cables, Breakaway Disk, Torch Tube, Conduit, Liner, and Contact Tips.