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K2902-1 - Lincoln Power Wave STT Process Module for S-Series Welders

Packaging: 1 Per Ea
$10,407.32/EA $6,504.58/1 Per Ea only $6,504.58/EASave 37%

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OVERVIEW

Precision Control for Critical Welds

For professional welders demanding the ultimate in arc control, the Lincoln Electric Power Wave STT Process Module K2902-1 is the definitive solution. This module is specifically engineered to provide access to the Surface Tension Transfer (STT) process, a MIG welding variation that decouples welding current from wire feed speed. This separation allows for unmatched control over heat input and puddle fluidity, making it the gold standard for open root passes on pipe and welding on thin gauge sheet metal where burnthrough is a constant risk. With the K2902-1, you can achieve X-ray quality welds with minimal spatter and reduced fume generation.

Beyond STT, this module equips your Power Wave S350, S500, or R450 with Rapid X and Low Fume Pulse capabilities. Rapid X delivers higher travel speeds on thin sections, while Low Fume Pulse improves the working environment by significantly reducing particulate generation. The module connects effortlessly using ArcLink technology; simply attach the pigtail adapter and the module communicates directly with the power source through the welding cables. There are no complex control cables to route or manage, keeping your workspace clutter-free.

The K2902-1 is built for the reality of the shop and the field. It features a rugged IP23 housing and a Quick Lock system that snaps securely to the bottom of your power source. The unit delivers a rated output of 450A at 100% duty cycle, ensuring it can keep up with the most demanding production schedules. It also includes Ultimarc technology, which dynamically controls heat input parameters in synergic STT modes, allowing you to focus on the puddle rather than constantly adjusting settings. Whether you are welding stainless pipe or mild steel automotive components, this module provides the technological edge needed for superior results.

Technical Advantages for Welders

  • Superior Root Passes: STT process eliminates the need for backing rings and makes open root welding easier and faster.
  • Burnthrough Control: Independent current control prevents blowing holes in thin materials.
  • High Duty Cycle: Rated for 450A at 100% duty cycle for continuous operation.
  • Seamless Integration: Works as an extension of the machine with full digital control.
Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
Duty Cycle:100% @ 450A
Process Type:STT (Surface Tension Transfer), Rapid X, Low Fume Pulse, MIG, Pulsed MIG
Compatible Models:Power Wave S350, Power Wave S500, Power Wave R450, Power Wave R450CE, APEX 3000
Input Power:40V DC
Rated Output:450A @ 100%, 500A @ 60%, 550A @ 40%
Peak Current:750A
Communication Protocol:ArcLink Digital
Protection Rating:IP23
Warranty:5 Years

INCLUDED

  • (1) Power Source Output Pigtail Adapter Cable (Tweco-style)
  • (1) Remote Voltage Sense Lead - 25 ft (7.6 m)

APPLICATIONS

  • Critical pipe root-pass welding (Open Root)
  • Thin sheet metal fabrication
  • Automotive manufacturing
  • Stainless steel and high-alloy welding
  • Process piping
  • Structural steel fabrication requiring low heat input

FAQ

The K2902-1 is compatible with the Power Wave S350, Power Wave S500, Power Wave R450, Power Wave R450CE, and APEX 3000. It is NOT compatible with the Power Wave S700.

STT (Surface Tension Transfer) allows for independent control of wire feed speed and current, providing exceptional puddle control, reducing spatter, and preventing burnthrough on thin metals and open root pipe welds.

No, it utilizes ArcLink digital communications to communicate directly through the welding leads (using the included pigtail adapter), eliminating the need for separate remote control cables.

The package includes the STT Process Module, one Power Source Output Pigtail Adapter Cable (Tweco-style), and one 25-foot Remote Voltage Sense Lead.

It features a Quick Lock Mounting System that secures the module directly underneath the compatible Power Wave power source, minimizing the equipment footprint.

The module is rated at 450A at 100% duty cycle, 500A at 60% duty cycle, and 550A at 40% duty cycle, with a peak maximum of 750A.

Yes, in addition to STT, the module enables Rapid X and Low Fume Pulse welding processes on compatible Power Wave machines.

The K2902-1 Power Wave STT Module is covered by Lincoln Electric's industry-leading 5-year warranty.

CATALOGUE & SPEC SHEETS

Spec Sheet