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0558102517 - ESAB Outlet Wire Guide Tube .035-.045 for Rebel EMP 235ic

Packaging: pack of 1
$8.66/EA $6.20/pack of 1 only $6.20/EASave 28%

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OVERVIEW

Precision Wire Delivery for the Rebel EMP 235ic

The ESAB 0558102517 Wire Guide Tube is the OEM outlet guide specified for the Rebel EMP 235ic multi-process welding system. In any wire feeding assembly, the transition point between the drive rolls and the torch bushing is a critical zone for potential feed failures. This guide tube is engineered to bridge that gap with precision, providing a fully supported path for welding wires ranging from 0.035" (0.9mm) to 0.045" (1.2mm). Its precise length of 27.95mm ensures zero clearance issues, preventing the wire from buckling (birdnesting) immediately after the drive rolls.

Professional welders understand that feedability is the foundation of arc stability. A worn outlet guide often develops a "keyhole" shape or internal grooving, which increases friction and can cause micro-vibrations in the wire as it enters the liner. This vibration translates to the contact tip, resulting in an unstable arc and increased spatter. By utilizing this hardened guide tube, operators ensure that the wire remains centered and fully supported, which is particularly important when pushing softer wires or flux-cored wires that lack the column strength of solid steel.

This component is compatible with the standard drive roll assembly of the Rebel 235ic. It is designed to withstand the abrasive nature of welding wires, but it is still a consumable item. Regular inspection is recommended, especially in high-volume production environments. If you observe metal shavings in the feeder housing or experience "stuttering" despite having correct tension settings, the outlet guide is often the culprit. Replacing it restores the mechanical integrity of the feed system.

Technical Specifications:

  • Part Number: 0558102517
  • Application: Outlet Guide (Feeder to Gun)
  • Wire Range: .035" - .045"
  • Machine Compatibility: ESAB Rebel EMP 235ic

Ensure your equipment operates at factory specifications by using only genuine ESAB replacement parts for your wire drive assembly.

Additional Information
Brand:ESAB
Packaging Description:1 per each
Compatible Machine:ESAB Rebel EMP 235ic
Wire Diameter Range:0.035 in, 0.045 in
Part Type:Outlet Guide Tube
Length:27.95 mm

INCLUDED

  • (1) Wire Guide Tube (.035-.045)

APPLICATIONS

  • MIG Welding (GMAW) with solid wires
  • Flux Cored Welding (FCAW) with gas-shielded or self-shielded wires
  • General fabrication and structural steel welding
  • Automotive repair and maintenance
  • Wire feeder maintenance and repair

FAQ

This guide tube is specifically designed for the ESAB Rebel EMP 235ic multi-process welder.

It is designed to accommodate wire diameters from 0.035 inches to 0.045 inches.

This is the outlet guide tube, installed between the drive rolls and the brass bushing where the MIG gun connects.

It should be inspected whenever you change drive rolls. Replace it if you see visible wear, grooving, or if wire feeding becomes erratic.

Yes, it is suitable for both solid MIG wire and Flux-Cored wires within the .035-.045 size range.

Yes, this is an OEM ESAB part, number 0558102517.

The guide tube is approximately 27.95mm long.

No, this specific part number is listed for the Rebel EMP 235ic. Always check your manual for the correct part number for other models.
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