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K3919-1 - Lincoln Electric Wire Sizer Assembly for 2.0mm Wire

Packaging: 1 Per Ea
$14,879.46/EA $9,299.66/1 Per Ea only $9,299.66/EASave 38%

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OVERVIEW

Smoother Feeding and Longer Tip Life

Take control of your welding process with the Lincoln Electric K3919-1 Wire Sizer, equipped with dies for 0.078 in (2.0 mm) wire. If you are running heavy wire in automated or semi-automated setups, you know that feedability issues can kill productivity. This wire sizer is the solution to common feeding headaches caused by out-of-round wire. By mechanically sizing the wire as it leaves the feeder, this device ensures that every inch of wire passing through your torch is perfectly shaped for optimal performance.

Why is wire sizing important? When wire is slightly oval, it doesn't make consistent contact with the welding tip. This leads to erratic arcs, burn-backs, and premature tip failure. The K3919-1 eliminates this variable by reforming the wire to a precise 2.0 mm circle. The result is a smoother glide through your liner and a solid, consistent electrical connection at the tip. For the welder, this translates to a softer, more predictable arc and less frustration with equipment adjustments.

Installation is straightforward, attaching directly to compatible Lincoln Electric feeding equipment. It acts as a final quality control check for your consumables, ensuring that your expensive welding machine operates at its peak potential. Whether you are tackling structural steel or heavy fabrication, adding the K3919-1 Wire Sizer to your setup is a smart investment that pays for itself by reducing downtime and consumable waste. Keep your arc smooth and your production line moving with genuine Lincoln Electric accessories.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
Wire Diameter:0.078 in, 2.0 mm
Accessory Type:Wire Sizer
Application:Wire Feeding Optimization, Contact Tip Life Extension

INCLUDED

  • 1 x Wire Sizer Assembly
  • 1 x Set of 0.078 in (2.0 mm) Dies
  • Mounting Hardware
  • Installation Instructions

APPLICATIONS

  • Submerged Arc Welding (SAW) systems using 2.0mm wire.
  • Heavy-duty industrial MIG welding stations.
  • Automated and robotic welding cells requiring high precision.
  • Continuous welding operations where contact tip life is a priority.
  • Fabrication shops processing large diameter solid or flux-cored wires.

FAQ

The K3919-1 is designed to mechanically size welding wire to a precise 0.078 inch (2.0 mm) diameter, correcting ovality and ensuring consistent feeding and electrical contact.

This specific unit comes with dies measuring 0.078 inches (2.0 mm). It is intended solely for wire of this nominal diameter.

Yes, by ensuring the wire is perfectly round, it improves electrical contact and reduces mechanical wear and micro-arcing inside the contact tip.

It is designed for specific heavy-duty industrial feeders. Please check your wire feeder's manual or parts list to confirm compatibility.

Wire sizers are typically used for solid wires or specific cored wires where maintaining a round profile is critical. Consult the wire manufacturer's recommendations.

By maximizing the surface area contact between the wire and the tip, it ensures consistent current transfer, which is essential for a stable welding arc.

The dies should be inspected periodically for wear and kept clean of debris to ensure they continue to size the wire accurately without adding excessive friction.

Yes, the K3919-1 is a genuine Lincoln Electric accessory manufactured to their strict quality standards.