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404044-007 - ESAB Thermal Arc Overload Switch 404044-007

Packaging: 1 per ea
$178.93/ea $107.20/1 per ea only $107.20/eaSave 40%

Usually ships within 3-5 business days

OVERVIEW

Keep Your Welder Running and Prevent Burnout

There is nothing worse than being in the middle of a long bead and having your machine shut down unexpectedly, or worse, smelling burning electronics because a safety feature failed. The ESAB Thermostat Overload (404044-007) is the replacement part you need if your welder's thermal protection system has gone bad. This little switch is the guardian of your machine; it tells the welder when it's getting too hot and needs to take a break, saving you thousands of dollars in potential repairs.

If your machine is throwing thermal error codes, staying in "protect" mode even when cool, or not shutting off when it should, a faulty thermostat might be the culprit. Swapping it out with this genuine ESAB replacement ensures your machine knows exactly when to cool down and when it's safe to weld again. Don't risk frying your main board or transformer by bypassing safety switches or using cheap knock-offs. This part is built to fit right, connect easily, and handle the heat of a real shop environment.

Whether you are repairing a Thermal Arc unit or an ESAB power source, using the correct part number (404044-007) guarantees that the mounting holes and electrical tabs line up perfectly. Get your machine back in the fight and weld with confidence, knowing your equipment is protected against overheating. It’s a small part that does a big job—keeping your arc lit and your shop productive.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Product Type:Thermostat Overload
Part Number:404044-007
Application:Thermal Protection

INCLUDED

  • 1x Thermostat Overload Switch (404044-007)

APPLICATIONS

  • Thermal protection for welding power sources
  • Replacement of faulty overload switches in ESAB/Tweco/Thermal Arc machines
  • Preventative maintenance for aging welding equipment
  • Repair of cooling system control circuits

FAQ

It monitors the internal temperature of the welding machine and cuts power or triggers a cooling cycle if the temperature exceeds safe limits to prevent damage.

Symptoms include the machine staying in thermal shutdown mode even when cool, the machine not shutting down when overheating, or a lack of continuity across the switch terminals when tested with a multimeter (depending on if it is normally open or closed).

Yes, this is a genuine OEM replacement part manufactured for ESAB/Tweco/Thermal Arc equipment.

No, bypassing a thermal overload switch is dangerous. It removes the safety mechanism that prevents the machine from catching fire or destroying internal components due to overheating.

This part fits specific ESAB, Tweco, and Thermal Arc welding power sources. Please check your machine's parts manual for part number 404044-007 to confirm compatibility.

Typically, replacing a thermostat involves unplugging the machine, removing the cover, unscrewing the old sensor, and moving the two wire leads to the new unit. Always ensure the machine is disconnected from power before servicing.

Usually, this part is supplied as the switch assembly only. You will typically reuse the existing mounting hardware from your machine.
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