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278884 - Miller IGBT Heat Sink Assembly Replacement

Packaging: 1 PER EA
$5,753.34/EA $4,051.23/1 PER EA only $4,051.23/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Restore Your Welder's Performance

Is your Miller welder overheating or shutting down prematurely? The issue might lie in the cooling system. The Miller 278884 Heat Sink Assembly is the genuine replacement part needed to keep your machine's power modules cool and functioning correctly. This assembly is responsible for drawing heat away from the IGBTs—the "muscles" of your inverter welder. When these components get too hot, the machine will trigger thermal protection modes or, worse, the components will burn out, leading to costly repairs.

Welding environments are tough. Dust, grinding swarf, and shop debris can accumulate on heat sink fins over time, acting like an insulating blanket that traps heat. While cleaning is often sufficient, physical damage to the fins or corrosion can permanently reduce the efficiency of the heat sink. If you are replacing blown IGBTs, it is often best practice to inspect the heat sink surface for pitting or warping and replace it if necessary to ensure the new modules have a perfect surface for heat transfer. This OEM part guarantees a perfect fit inside your Miller machine, lining up correctly with mounting points and airflow channels.

Don't risk your welder's reliability with makeshift cooling solutions. Using the correct Miller 278884 Heat Sink Assembly ensures that your equipment meets its factory specifications for duty cycle and output. Whether you are performing a routine overhaul or an emergency repair, installing genuine Miller parts is the best way to protect your investment and minimize downtime. Please verify compatibility with your specific machine's serial number before ordering to ensure this is the correct assembly for your model.

Additional Information
Brand:Miller
Packaging Description:1-per-ea
Part Type:Heat Sink Assembly
Application:IGBT Cooling
Compatible Equipment Type:Inverter Welding Power Sources

INCLUDED

  • 1 x Heat Sink Assembly, IGBT

APPLICATIONS

  • Thermal management for IGBT power modules in welding machines
  • Replacement of damaged or corroded heat sinks
  • Restoration of factory cooling efficiency in inverter power sources
  • Repair of welding machines experiencing thermal shutdown issues

FAQ

Its primary function is to dissipate heat generated by the IGBT power modules during the welding process, preventing overheating and component failure.

If the fins are bent, broken, or heavily corroded, or if the mounting surface is pitted and uneven, the heat sink should be replaced to ensure proper cooling.

No, this is typically the heat sink assembly only. IGBT modules are usually sold separately unless specified as a loaded assembly.

Yes, a thin, even layer of appropriate thermal compound is essential between the IGBT modules and the heat sink to ensure efficient heat transfer.

No, it is designed for specific models. You must verify fitment using your machine's serial number or parts manual.

OEM parts like this Miller assembly are designed with the exact dimensions and fin geometry required for the specific airflow of the machine, ensuring the rated duty cycle is maintained.

A clogged heat sink cannot dissipate heat effectively, causing the machine to hit its thermal limit quickly and shut down to protect itself.

Replacement involves working inside the machine near high-voltage capacitors. It is recommended that this be installed by a qualified technician.