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673579 - ESAB High Frequency Spark Gap Unit with Heatsink

Packaging: pack of 1
$224.39/EA $142.39/pack of 1 only $142.39/EASave 37%

Usually ships within 3-5 business days

OVERVIEW

Genuine ESAB Replacement for High-Frequency Circuits

Keep your welding equipment running reliably with the ESAB 673579 Heatsink Spark Gap Assembly. This component is the heartbeat of the high-frequency (HF) starting system found in many industrial TIG welders and plasma cutters. The HF system generates a high-voltage spark that ionizes the air gap between the torch and the workpiece, creating a conductive path for the welding current to follow. This allows for "non-contact" starts, which are crucial for high-quality welding applications where tungsten inclusion must be avoided.

The 673579 assembly is built to withstand the rigorous demands of industrial environments. It features heavy-duty spark points mounted on a specialized heatsink. The heatsink plays a vital role in managing the heat produced by the high-voltage breakdown of air. Without effective heat dissipation, the spark gap components could overheat, leading to drift in the gap setting or premature failure of the conductive surfaces. This OEM assembly ensures that thermal management is handled exactly as the engineers intended.

Symptoms of a Failing Spark Gap

Welders often diagnose a failing spark gap when they notice a degradation in arc starting performance. Symptoms include:

  • Intermittent Starts: The machine attempts to start but fails to establish a stable arc consistently.
  • Weak HF Intensity: The visible pilot spark is dim or the audible buzzing sound is quieter than normal.
  • Wandering Arc: In some cases, a poor spark gap signal can lead to an unstable arc immediately after ignition.

Replacing the assembly with the ESAB 673579 eliminates the guesswork associated with filing or re-gapping old, worn-out points. While maintenance on spark gaps is possible, severe erosion requires replacement to ensure safety and reliability. This unit comes pre-assembled, reducing the complexity of the repair and ensuring that the critical spacing and alignment are correct right out of the box. Trust in genuine ESAB parts to protect your investment and ensure the safety of your welding operations.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Part Type:Spark Gap Assembly
Component:High Frequency Oscillator
Includes:Heatsink, Spark Gap Points

INCLUDED

  • 1 x Heatsink Spark Gap Assembly (673579)
  • Pre-assembled mounting hardware

APPLICATIONS

  • Repairing high-frequency start circuits in ESAB TIG welders
  • Restoring pilot arc functionality in compatible plasma cutters
  • Replacement of eroded or pitted spark gap points
  • Maintenance of industrial welding power sources

FAQ

The spark gap assembly creates the high-frequency high-voltage pulses required to ionize the air and establish a welding arc without contact.

Common signs include difficulty starting the arc (hard starting), a weak or intermittent high-frequency buzz, or visible pitting and erosion on the spark points.

While minor oxidation can sometimes be cleaned, significant pitting or erosion changes the gap geometry and requires replacement of the assembly for reliable operation.

No, this is a specific part (SKU 673579) for specific models. Please check your machine's parts manual or contact support to verify compatibility.

Yes, this is a genuine OEM ESAB replacement part, ensuring correct specifications and fitment.

The electrical discharge across the gap generates significant heat. The heatsink dissipates this heat to prevent component damage and maintain consistent performance.

OEM assemblies are typically factory-set, but it is always recommended to check your machine's service manual for the specific gap specification during installation.

Installation involves internal machine components and high voltage capacitors. It should only be performed by a qualified technician after disconnecting power and discharging capacitors.