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Miller Spoolmate 3035 Retrofit Switch and Gas Kit

$251.37/EA $176.43/1 PER EA only $176.43/EASave 30%

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OVERVIEW

Upgrade Your Welder with the Miller 207642 Field Kit

Unlock the full potential of your Millermatic or Hobart welder with the Miller 207642 Spoolmate Switch & Gas Diverter Kit. If you own a Millermatic 185, Hobart IronMan 210, or IronMan 250 and want to weld aluminum, this kit is the missing link. It is designed to retrofit these older power sources, enabling them to connect and operate the modern Spoolmate 3035 Spool Gun (as well as Spoolmate 185 and 200 Series guns). This eliminates the frustration of incompatibility and saves you the significant expense of purchasing a brand-new welder just to run a spool gun.

The kit solves two primary challenges: electrical control and gas delivery. Older machines often lack the internal solenoid logic to automatically switch between a standard MIG gun and a spool gun. The included process toggle switch mounts directly to your machine, giving you manual control to select the active gun. Simultaneously, the gas diverter valve ensures that your shielding gas—typically 100% Argon for aluminum—is routed correctly to the spool gun, bypassing the standard wire feed path. This ensures a clean, contaminant-free weld every time.

This is a genuine Miller field kit, meaning it meets the high standards of quality and reliability you expect from the brand. It comes complete with the switch, valve, and all necessary mounting hardware. Whether you are a hobbyist looking to tackle aluminum projects or a professional fabricator needing to get more out of your shop's older iron, this kit provides a seamless, professional-grade upgrade path.

Why Choose This Kit?

  • Seamless Integration: Designed specifically for Millermatic and IronMan series fitment.
  • Complete Solution: Handles both the electrical trigger signal and gas flow requirements.
  • Extended Machine Life: Keeps your trusted welder relevant for modern fabrication tasks.
Additional Information
Brand:Miller
Packaging Description:1-per-ea
Compatible Spool Guns:Spoolmate 3035, Spoolmate 185, Spoolmate 200 Series
Compatible Power Sources:Millermatic 185, Hobart IronMan 210, Hobart IronMan 250, Millermatic DVI
Kit Components:Process Switch, Gas Diverter Valve, Installation Hardware
Installation Type:Field Installation

INCLUDED

  • 1 x Process Toggle Switch
  • 1 x Gas Diverter Valve Assembly
  • 1 x Installation Instructions
  • Mounting Hardware

APPLICATIONS

  • Retrofitting Millermatic 185 for Spoolmate 3035 use
  • Adapting Hobart IronMan 210/250 for aluminum spool guns
  • Switching between standard MIG and Spool Gun processes
  • Managing shielding gas flow for aluminum welding

FAQ

The kit allows the Spoolmate 3035 spool gun to be used with older welders that do not have a built-in direct connect feature for spool guns.

It is suitable for use with the Millermatic 185, Hobart IronMan 210, and Hobart IronMan 250.

No, this is only the adapter kit (switch and gas diverter). The Spoolmate spool gun must be purchased separately.

The kit includes a process switch, a gas diverter valve, and installation instructions.

The gas diverter routes the shielding gas specifically to the spool gun when it is in use, which is essential when using different gases for aluminum versus steel welding.

It is a field-installed kit designed for straightforward installation, though basic mechanical and electrical knowledge is helpful. It comes with full instructions.

No, this kit is specified for use with Spoolmate 185, 3035, and 200 Series spool guns on the listed power sources.

Yes, it is listed for use with Millermatic 185 and DVI wire feeders in some manufacturer documentation.