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W7003205 - Thermal Arc 161 STL Replacement Front Panel W7003205

Packaging: pack of 1
$60.94/EA $38.66/pack of 1 only $38.66/EASave 37%

Usually ships within 3-5 business days

OVERVIEW

Genuine Replacement Front Housing for Thermal Arc 161 STL

Keep your welding equipment in top fighting shape with the W7003205 Front Panel, a genuine replacement part for the renowned Thermal Arc 161 STL TIG/Stick welder. The front interface of any portable inverter welder is its most vulnerable point, often subjected to knocks, drops, and heat. When the front panel sustains damage, it isn't just a cosmetic issue—it can lead to loose connectors, wobbly controls, and dangerous exposure of live electrical components.

This W7003205 panel is engineered directly by the manufacturer to meet strict quality standards. It serves as the main interface shield, holding the essential user controls in place. The part comes pre-molded with all necessary apertures for the 161 STL's specific layout, including the main amperage dial, the lift-TIG/Stick toggle, and the welding lead receptacles. The durable plastic construction is designed to resist cracking under stress and provides a robust barrier against the harsh elements of the job site.

Installation is straightforward for those with experience in equipment repair. Once installed, the panel restores the structural rigidity of the machine's front end. It also ensures that the printed scales and indicators are legible, which is vital for precise parameter setting during critical welds. Using non-OEM or makeshift repairs on a machine's housing can lead to poor fitment and eventual failure of the control board mounts.

Invest in the longevity of your Thermal Arc 161 STL. This replacement front panel ensures your machine remains safe to operate, easy to control, and protected against the ingress of grinding dust and atmospheric contaminants. It is the ideal solution for maintenance departments and repair shops looking to refurbish their welding power sources.

Additional Information
Brand:ESAB, Thermal Arc
Packaging Description:1 Per Ea
Compatible Model:Thermal Arc 161 STL
Part Type:Front Panel, Housing
Material:High-Impact Polymer

INCLUDED

  • 1 x Front Panel (W7003205)

APPLICATIONS

  • Replacement of cracked or broken front panels on Thermal Arc 161 STL welders
  • Restoring the secure mounting of control potentiometers and switches
  • Protecting internal inverter components from dust and moisture ingress
  • Refurbishing older welding machines for resale or continued use

FAQ

This panel is designed specifically for the Thermal Arc 161 STL inverter welder.

No, this item is the front panel housing only. You will need to transfer your existing knobs, switches, and electronics to the new panel.

Yes, this is a genuine replacement part manufactured by ESAB / Thermal Arc.

It is made from a durable, high-impact industrial plastic designed to withstand heat and physical stress.

Yes, the panel typically comes with the factory control graphics and text printed or applied.

Installation involves removing the machine's cover, unscrewing the old panel, and transferring the mounted components. We recommend installation by a qualified technician.

It is listed specifically for the 161 STL. Other models usually have different control layouts and housing dimensions.

A cracked panel can allow dust and metal particles to enter the machine, potentially shorting out internal electronics, and may leave live parts exposed.