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196455 - Miller 196455 Spark Gap Points (Pack of 4)

Packaging: 4 PER EA
$43.07/EA $120.88/4 PER EA only $30.22/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Fix Hard Starting Issues with Genuine Miller Parts

Is your Miller TIG welder or plasma cutter struggling to start an arc? The issue might be worn-out spark gap points. The Miller 196455 Point, Spark Gap (Pack of 4) is the authentic OEM solution for refreshing the high-frequency start mechanism in your equipment. When you pull the trigger or press the foot pedal, you expect an instant, crisp arc. If you are experiencing delays, sputtering, or a complete lack of high-frequency discharge, your spark gap points are likely the culprit.

Spark gap points act like the spark plugs of your welder's starting circuit. Every time you initiate a weld, a high-voltage spark jumps across these points. Thousands of starts eventually wear down the metal, increasing the gap and creating resistance. This wear forces your machine to work harder to generate a spark, often resulting in "hard starts" that waste time and frustrate operators. Replacing these points is a cost-effective maintenance task that can save you from expensive service calls or the mistaken belief that your power source has failed.

This kit includes four replacement points, providing everything you need to swap out the old, pitted contacts. Designed specifically for Miller Electric machines, these points ensure perfect fitment and optimal conductivity. Unlike generic aftermarket parts, Miller's spark gap points are built to withstand the thermal and electrical stress of industrial environments, ensuring a long service life between changes.

Don't let a small maintenance part slow down your production. Keep a pack of Miller 196455 Spark Gap Points in your maintenance locker. Installation is straightforward for those familiar with machine repair: simply access the HF assembly, remove the old points, install the new ones, and gap them to the manufacturer's specifications (refer to your owner's manual for the exact gap setting, typically around 0.008 to 0.012 inches depending on the model). Get your machine running like new again with genuine Miller components.

Additional Information
Brand:Miller
Packaging Description:4 PER EA
Product Type:Spark Gap Point
Compatible Brand:Miller
Package Quantity:4

INCLUDED

  • 4 x Spark Gap Points

APPLICATIONS

  • Repairing High-Frequency (HF) start circuits in Miller TIG welders.
  • Maintenance of Miller plasma cutters with HF start.
  • Replacement of eroded or pitted spark gap points.
  • Restoring arc initiation performance in industrial welding equipment.

FAQ

It regulates the high voltage in the HF circuit to initiate the arc without touching the workpiece.

The kit contains 4 spark gap points.

They erode and oxidize over time due to high-voltage discharge, leading to poor arc starting.

Symptoms include hard starting, erratic HF buzzing, or no arc initiation despite gas flow and power.

Yes, the gap must be set to the specific distance listed in your machine's service manual using a feeler gauge.

No, they are specific to models using this style of HF assembly. Check your parts manual or serial number.

You can sometimes file them flat, but replacement is recommended for reliable long-term performance once they are pitted.

Yes, this is an OEM Miller 196455 replacement part.
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