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209554 - Miller KA35 x 8 Pan Head Phillips Thread Forming Screw (5-Pack)

Packaging: 5 PER EA
$3.84/EA $13.50/5 PER EA only $2.70/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Authentic Miller Repair Parts: 209554 Screw

Keep your welding operations running smoothly with the Miller 209554 Screw, KA35x8 Pan Head Phillips. Designed as a direct replacement for specific Miller welding power sources and accessories, this hardware is essential for proper machine maintenance. In the world of industrial welding, equipment is subjected to harsh conditions, vibrations, and frequent movement. Over time, fasteners can loosen or become lost during routine service. Replacing them with the exact OEM part specified by the manufacturer is the best way to ensure your machine remains safe, enclosed, and fully operational.

Technical Specifications and Application

The Miller 209554 is a Thread Forming Screw with a KA35 diameter (approximately 3.5mm) and an 8mm length. Thread-forming screws are engineered to displace material rather than remove it, creating a zero-clearance fit that provides superior holding power compared to standard machine screws. This is particularly important in welding machines where internal components must remain static despite the hum of transformers or the operation of cooling fans. The Plated Steel construction ensures that the screw has the tensile strength to withstand torque during installation and resists oxidation and rust, which is vital in shop environments that may experience humidity or temperature fluctuations.

Maintenance and Repair Essentials

This product is supplied as a package of 5 screws, making it a cost-effective solution for repair shops and maintenance departments. Having the correct hardware readily available eliminates the temptation to force mismatched screws into expensive equipment, which can strip mounting holes and cause permanent damage to chassis components. The Pan Head style provides a clean, finished look and adequate surface area to clamp materials effectively without the need for washers in many applications.

Verify Your Fitment

Before purchasing, we recommend checking the parts breakdown for your specific Miller welder model. The 209554 screw is used across various Miller product lines, often for securing case panels, control boards, or internal brackets. By choosing genuine Miller parts from Welders Supply, you are investing in the longevity and reliability of your equipment, ensuring that every bolt and screw meets the original factory specifications.

Additional Information
Brand:Miller
Packaging Description:5-per-ea
Thread Size:KA35
Length:8 mm
Head Style:Pan Head
Drive Style:Phillips
Material:Plated Steel
Thread Type:Thread Forming

INCLUDED

  • (5) Screws, KA35 x 8 Pan Head Phillips

APPLICATIONS

  • Securing external case panels on Miller welding power sources
  • Mounting internal components and circuit boards within welding machines
  • Replacing lost or stripped screws during routine maintenance
  • Fastening plastic or light metal assemblies requiring KA35 thread-forming screws
  • General repair of Miller industrial equipment where part 209554 is specified

FAQ

The screw has a KA35 thread size, which is a specific thread-forming designation, roughly equivalent to a 3.5mm diameter.

This item is sold as a package of 5 screws.

You will need a standard Phillips head screwdriver.

Yes, it is a thread-forming screw, which is a type of self-tapping screw designed to form its own threads in the mating material.

No, it is specific to certain models and locations on the machine. Always check your owner's manual or parts list for the part number 209554.

It is made of steel with a plated finish for corrosion resistance.

The length of the screw is 8mm.
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