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Miller Bobcat Replacement Stator and Exciter Assembly

$2,947.72/ea $1,816.19/1 per ea only $1,816.19/eaSave 38%

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OVERVIEW

Get Your Bobcat Back to Work

Is your Miller Bobcat running but not welding? Are you getting zero reading at the outlets? You may be facing a failure in the generator's main windings. The Miller 289119 Stator Power/Exciter is the genuine replacement part you need to bring your machine back to life. This assembly functions as the powerhouse of your welder, combining the main power stator and the exciter duties into one unit for specific Bobcat models. When this part fails, your machine becomes little more than a loud engine, unable to strike an arc or power your grinder.

Engine-driven welders like the Bobcat are workhorses, but the internal generator components endure constant vibration and heat. The insulation on the stator windings can eventually break down, causing shorts or open circuits. This replacement unit is built to Miller's rigorous factory standards, ensuring it fits perfectly inside the generator housing and connects seamlessly to your machine's existing wiring harness. Don't gamble with used parts or questionable rewinds when your livelihood depends on your equipment.

Technical Reliability

The 289119 Stator/Exciter is responsible for regulating and generating the AC power that is eventually rectified for DC welding or used directly for AC welding and auxiliary power. A failing exciter often manifests as a machine that loses magnetism or cannot build up voltage upon startup. By replacing the entire assembly with this OEM part, you eliminate variables and ensure the magnetic field and power generation are synchronized exactly as the engineers intended.

Installation Note

Replacing a stator and exciter is an advanced repair that requires separating the engine from the generator assembly. We highly recommend consulting your machine's service manual or hiring a certified technician to perform the installation. Proper alignment and connection are crucial to prevent damage to the new part. Verify your machine's serial number to ensure the 289119 is the correct match for your Bobcat model.

Additional Information
Brand:Miller
Packaging Description:1 Per Ea
Part Type:Stator, Exciter
Compatible Equipment:Miller Bobcat Welders
Application:Power Generation, Welding Output

INCLUDED

  • 1 x Stator Power/Exciter Assembly
  • Installation Instructions (if applicable)

APPLICATIONS

  • Repairing Miller Bobcat engine-driven welders
  • Restoring lost welding output
  • Fixing auxiliary power generation issues
  • Replacing shorted or open generator windings

FAQ

The stator generates the main electrical power for welding and auxiliary outlets, while the exciter creates the magnetic field required for the stator to generate that power.

Common symptoms include the engine running fine but producing no welding output and no power at the 120/240V outlets. A technician can verify this by testing the resistance of the windings.

No, Miller manufactures different versions of the Bobcat. You must check your machine's serial number against the parts manual to verify that part number 289119 is correct for your specific unit.

Yes, this is a genuine Miller Electric replacement part, ensuring the same quality and fit as the original component.

Replacing a stator requires significant disassembly of the generator end of the welder. It is recommended for experienced technicians or those with professional mechanical and electrical repair skills.

Typically, the stator/exciter is the winding assembly itself. Brushes and slip rings are usually separate components, though you should inspect them during the replacement process.

Stators can fail due to overheating from overloading, moisture intrusion causing corrosion, vibration damaging the insulation, or general wear and tear over many years of service.

If the low output is caused by shorted windings in the stator or a failing exciter, yes. However, low output can also be caused by engine RPM issues, bad diodes, or other control board problems, so proper diagnosis is essential.
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