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Miller XT60 / XT100 Plasma Torch Handle Replacement Kit

$131.11/EA $92.00/1 PER EA only $92.00/EASave 30%

Usually ships within 3-5 business days

OVERVIEW

Restore Your XT60 or XT100 Plasma Torch

Don't let a cracked or broken torch handle slow down your fabrication projects. The Miller 263950 Torch Handle Kit is the definitive repair solution for XT60 and XT100 plasma torches found on Miller Spectrum plasma cutters. Over time, the rough conditions of a welding shop can take a toll on your equipment. Dropping the torch or heavy usage can crack the handle, making it uncomfortable to hold and unsafe to use. This replacement kit allows you to fix the exterior of your torch without the expense of buying a completely new torch assembly.

The kit features a rugged, two-piece handle design that snaps together securely over your existing torch body and cable connection. Miller has included a fresh set of screws, so you don't have to worry about reusing old, stripped hardware. The ergonomic design ensures that you maintain the comfort and control Miller torches are known for, helping you achieve clean, precise cuts even during long shifts.

Installation is quick and requires only standard tools. Simply disassemble your old handle, transfer the internal torch head and cable assembly into the new shell, and secure it with the provided screws. Whether you are running an XT60 at 60 amps or an XT100 at 100 amps, this handle is built to handle the power and heat. Keep your gear in top shape and ensure operator safety with this genuine Miller replacement part.

Product Highlights

  • OEM Quality: Guaranteed compatibility with Miller XT series torches.
  • Easy Repair: Simple clamshell design makes replacement fast and intuitive.
  • Safety First: Replaces cracked housings to prevent electrical hazards.
Additional Information
Brand:Miller
Packaging Description:1 Per Ea
Compatible Torch Models:XT60, XT100
Product Type:Torch Handle Kit
Amperage Compatibility:60 A, 100 A
Kit Components:Handle Shell, Mounting Screws

INCLUDED

  • 1 x Replacement Torch Handle (Left and Right Halves)
  • 1 x Set of Mounting Screws

APPLICATIONS

  • Repair of damaged Miller XT60 plasma torches
  • Repair of damaged Miller XT100 plasma torches
  • Replacement of cracked or melted torch handles
  • General maintenance of Miller Spectrum plasma cutter accessories

FAQ

The Miller 263950 kit is designed specifically for the XT60 and XT100 series handheld plasma torches.

No, this kit includes the handle shell (housing) and screws. It does not include the trigger switch or internal torch head components.

Yes, the kit comes complete with the necessary screws to assemble the handle halves.

No, the XT40 uses a different handle assembly. This kit is exclusively for the larger XT60 and XT100 models.

Yes, this is an OEM (Original Equipment Manufacturer) part from Miller Electric, ensuring proper fit and safety.

A cracked handle can expose live electrical components and compromise the structural integrity of the torch, creating a safety hazard and potentially damaging internal parts.

You will typically need a screwdriver (usually Phillips or Torx, depending on the specific revision) to remove the old screws and install the new ones.
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