0559166361 - ESAB Crossbow Portable CNC System with A60i Plasma Cutter

Complete Portable CNC Solution

The ESAB Crossbow Plasma Kit (0559166361) is an engineered solution designed to mechanize plasma cutting operations in a compact, portable format. This package specifically integrates the Crossbow CNC gantry with the Thermal Dynamics Cutmaster A60i air plasma system, providing a seamless setup for automated plate cutting. The system operates on a versatile 208-480V, 1-Phase input, making it uniquely suited for facilities with limited 3-phase access or for mobile rig applications where power availability varies.

Advanced Motion Control

The Crossbow gantry is driven by a precision motorized system that travels along a central guide rail. The integrated CNC controller features a high-visibility display and an intuitive menu-driven interface. Operators can utilize the "Shape Library" to quickly cut circles, rectangles, and other standard geometries without any programming knowledge. For complex parts, the system accepts CNC files generated by standard nesting software, transferred via a convenient USB port. The drive system ensures smooth motion at speeds tailored for plasma cutting, minimizing dross and maximizing cut quality.

Cutmaster A60i Integration

The Cutmaster A60i is a proven industrial power source designed for heavy-duty automation. It features a "CNC Interface" port that communicates directly with the Crossbow controller for start/stop signals and arc transfer feedback.

• Output: 60 Amps continuous output.
• Duty Cycle: 80% at maximum amperage, allowing for long cuts on thick plate without thermal shutdown.
• Torch Technology: Supplied with the SL100SV machine torch, which features a solenoid valve in the head for instant gas control and improved cycle times.

Height Control and Accuracy

One of the critical features of this kit is the integrated Arc Voltage Height Control. In plasma cutting, maintaining the correct torch-to-work distance is vital for bevel angle and consumable life. The Crossbow monitors the arc voltage and adjusts the motorized lifter in real-time to compensate for plate warpage or thermal distortion. This automated Z-axis control allows for "hands-off" operation once the cut begins, freeing the operator to prepare the next plate or manage other tasks. This kit is the ideal choice for fabricators requiring the accuracy of a cutting table with the flexibility of a portable tool.