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907752001 - Miller Big Blue 800 Duo Air Pak Deutz Diesel Welder Generator

Packaging: 1 of each
$111,854.91/ea $93,423.00/1 of each only $93,423.00/eaSave 16%

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OVERVIEW

Maximize Productivity with the Miller Big Blue 800 Duo Air Pak

For professional welders and fleet managers looking to optimize their mobile welding rigs, the Miller Big Blue 800 Duo Air Pak Truck Mount Spec is the investment that pays dividends. This machine replaces multiple pieces of equipment, combining a high-output welder, a powerful generator, and an industrial air compressor into one compact, truck-mountable package. By consolidating these functions, you save valuable truck bed space, reduce payload weight, and lower fuel costs compared to running separate engines for welding and air.

The "Duo" in the name stands for efficiency. You can run two independent arcs simultaneously, effectively doubling your workforce's output from a single machine. Whether you are repairing heavy equipment, working on structural steel, or maintaining pipelines, the ability to have two operators welding at 400 amps each—or one operator gouging at 800 amps—provides unmatched versatility. The Truck Mount Spec is built with the operator in mind, placing essential controls lower on the machine so they can be accessed easily from the ground, reducing the risk of slips and falls associated with climbing onto truck beds.

Reliability is paramount in the field, and the Big Blue 800 delivers with its Deutz diesel engine and Ingersoll Rand rotary screw compressor. The compressor is rated for a 30,000-hour life expectancy, ensuring it keeps up with the long service life of the welder itself. Furthermore, the ArcReach technology is a game-changer for field safety and productivity. By communicating control signals through the welding leads, ArcReach eliminates the need for fragile and expensive remote control cords. This means fewer cables to manage, fewer trip hazards, and more time spent welding rather than walking back and forth to the machine.

This unit is built to withstand harsh environments, featuring a heavy-duty powder coat with zinc-rich primer to resist rust and corrosion. The included vandalism lockout kit protects your investment when the machine is unattended. With 20,000 watts of three-phase generator power, you have ample electricity to run plasma cutters, grinders, lights, and other essential tools. Choose the Miller Big Blue 800 Duo Air Pak for a cleaner, quieter, and more profitable job site.

Additional Information
Brand:Miller
Weld Process:Engine Drive, Multi-Process
Amperage:800
Duty Cycle:100%
Watts:12000 W
Packaging Description:1 Per Ea
Engine Model:Deutz TD2.9 L4 T4F
Horsepower:65.7 hp
Air Compressor:Ingersoll Rand Rotary Screw (60 cfm)
Auxiliary Power:27,000 watts peak (3-phase), 20,000 watts continuous (3-phase), 12,000 watts continuous (1-phase)
Fuel Capacity:25 Gallon
Weld Output (Single Mode):800 A at 38 V, 100% Duty Cycle
Weld Output (Dual Mode):400 A at 36 V, 100% Duty Cycle (per side)
Dimensions:46 in (H) x 28.5 in (W) x 69.5 in (L)
Net Weight:2095 lbs
Voltage:n/a

INCLUDED

  • Big Blue 800 Duo Air Pak Power Source
  • Deutz TD2.9 L4 T4F Diesel Engine
  • Ingersoll Rand Rotary Screw Air Compressor
  • ArcReach Technology
  • Vandalism Lockout Kit
  • Spark Arrestor
  • FA-1D Lockable Flame Arrestor Fuel Cap
  • Air Cleaner Restriction Indicators
  • 120V Block Heater
  • Note: Welding leads are not included

APPLICATIONS

  • Heavy Construction
  • Structural Steel Fabrication
  • Mining Maintenance
  • Maintenance and Repair Rigs
  • Process Piping
  • Cross-Country Pipeline
  • Railroad Maintenance

FAQ

In single-operator mode, it provides up to 800 amps at 38 volts. In dual-operator mode, it provides two independent arcs of up to 400 amps at 36 volts each.

It is powered by a heavy-duty, low-speed Deutz TD2.9 L4 T4F industrial diesel engine (65.7 HP).

No, the Deutz T4F engine uses a Diesel Oxidation Catalyst (DOC) to meet emissions standards, so no DEF or exhaust after-treatment maintenance is required.

It features an Ingersoll Rand industrial rotary screw air compressor that delivers 60 cfm. It has an independent on/off switch to save fuel when air is not needed.

ArcReach allows the operator to adjust amperage and voltage at the wire feeder or remote without a control cord. Signals are sent through the welding leads.

It provides 27,000 watts peak (20,000 watts continuous) of 3-phase power and 15,000 watts peak (12,000 watts continuous) of 1-phase power.

The Truck Mount Spec is designed for truck bed installation, featuring controls located lower for ground-level access, air cleaner restriction indicators, and safety features like a flame arrestor fuel cap.

The net weight is approximately 2,095 lbs (950 kg).

CATALOGUE & SPEC SHEETS

Spec Sheet
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