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K3612-8 - Lincoln Flextec 500X Aluminum Welding Package with PF-25M Feeder

Packaging: 1 Per Ea
$19,951.48/EA $18,704.51/1 Per Ea only $18,704.51/EASave 6%

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OVERVIEW

Reliable Aluminum Feeding in the Field

If you have ever struggled with birdnesting aluminum wire or dragging heavy equipment across a job site, the Flextec 500X / PF-25M Aluminum One-Pak is the upgrade you’ve been waiting for. This package is built around the welder's need for reliability and control. The Flextec 500X is a beast of a machine, offering a smooth, stable arc that handles everything from thick structural plate to thinner gauge materials. But the real game-changer here is the feeding system. The included Power Feed 25M is built to be dragged, dropped, and worked hard. It’s compact enough to fit through manholes and tight spaces, yet smart enough to give you full control over your weld settings right where you are standing.

Forget about walking back to the power source to tweak your voltage. With CrossLinc technology, you adjust your settings directly on the feeder, and the machine responds instantly through the weld cable. This means you spend more time welding and less time walking. For aluminum specifically, the Magnum PRO AL Push-Pull gun is a dream. It actively pulls the wire while the feeder pushes, eliminating the friction and drag that cause standard guns to jam. You get a consistent wire stick-out and a smooth bead profile every time, even when you are welding out of position or 25 feet away from the feeder.

The setup is designed to be plug-and-play for the professional fabricator. The interface is intuitive, the connections are heavy-duty, and the components are selected to work perfectly together. Whether you are repairing a boat hull, fabricating an aluminum trailer, or working on structural components in a shipyard, this One-Pak gives you the power of a shop welder with the portability required for the field. It handles the frustration of aluminum wire feeding so you can focus on laying down the perfect bead.

Additional Information
Brand:Lincoln Electric
Amperage:500
Voltage:208/230/460/575 V
Duty Cycle:60%
Weld Process:Multi-Process
Packaging Description:1 of 1
Process Type:MIG, TIG, Stick, Flux-Cored, Gouging
Input Voltage / Phase:3-Phase
Output Range:5-500A
Wire Feed Speed Range:50-800 ipm
Applications:Aluminum Fabrication, Construction, Shipbuilding, Rental Fleets
Warranty Period:3 Years

INCLUDED

  • Flextec 500X Multi-Process Power Source
  • Power Feed 25M Wire Feeder (Aluminum Edition)
  • Magnum PRO AL Push-Pull Gun (Air Cooled, 25 ft)
  • Drive Roll Kit for 3/64 in. (1.2 mm) Aluminum Wire
  • Work Lead Package
  • Gas Regulator and Hose
  • Input Power Cord
  • User Manual and Documentation

APPLICATIONS

  • Shipbuilding and Marine Fabrication
  • Aluminum Trailer Manufacturing
  • Heavy Construction and Infrastructure
  • Rental Fleets
  • General Fabrication
  • Structural Aluminum Welding

FAQ

The package includes the Flextec 500X power source, Power Feed 25M wire feeder, Magnum PRO AL Push-Pull gun, drive rolls for aluminum, and necessary cables.

Yes, the Flextec 500X and Power Feed 25M are CrossLinc enabled, allowing voltage control over the weld cable without additional control cords.

The Flextec 500X typically operates on 3-phase power, supporting voltages like 380/460/575V or 208/230/460/575V depending on the specific sub-model configuration.

Aluminum wire is soft and prone to buckling (birdnesting). A push-pull gun uses motors at both the feeder and the gun to maintain constant tension, preventing jams.

Yes, the Flextec 500X is a multi-process machine. By changing the wire, drive rolls, and gun (or liner), you can weld steel, stainless, and flux-cored wires.

Yes, the Power Feed 25M is a portable, suitcase-style feeder designed for field use and harsh environments.

It is rated at 500A at 60% duty cycle and 450A at 100% duty cycle.

No, the K3612-8 typically features an air-cooled Magnum PRO AL gun. Water cooling would require an additional cooler and a different torch setup.

CATALOGUE & SPEC SHEETS

Spec Sheet