Hobart Stickmate 160 Dual Voltage DC Stick Welder

Hobart Stickmate 160: The Standard for Portable Stick Welding

The Hobart Stickmate 160 (500585) sets a new benchmark for what a portable stick welder can achieve. Engineered for performance and ease of use, this unit replaces heavier, bulkier transformer machines with a streamlined, inverter-based design that weighs only 10.6 lbs. Despite its small footprint, it delivers professional-grade DC welding output, making it an ideal choice for maintenance, repair, fabrication, and hobbyist applications. The DC output ensures fewer arc outages, easier starts, and better penetration compared to traditional AC machines.

Precision Control and Ease of Use

Welding requires precision, and the Stickmate 160 delivers exactly that with its infinite amperage control. Instead of being limited to fixed heat settings, you can adjust the output by as little as one amp at a time using the single control knob and digital display. This allows for exact parameter settings to match your specific electrode type and material thickness. The digital interface is simple and intuitive, reducing complexity so you can focus on laying down the perfect bead. Additionally, the high open-circuit voltage (95 VDC) makes starting difficult electrodes, such as E6010 or E7018, much easier.

Flexible Power Options

Flexibility is key for mobile welding, and the Stickmate 160 excels with its multi-voltage capability. The unit comes with a 6.5-foot power cord and MVP adapters for both 120V and 240V inputs. This means you can plug into standard household power for light duty work or switch to a 240V outlet for heavy-duty welding up to 160 amps. The ability to weld materials up to 3/8-inch thick makes this machine a serious tool for structural repairs and fabrication.

Built for the Long Haul

Hobart is known for durability, and the Stickmate 160 is no exception. It is designed to withstand the rigors of farm and shop environments. The unit includes a heavy-duty electrode holder and work clamp, both with 10-foot cables, giving you plenty of reach around your workpiece. With Hobart's industry-leading 5/3/1 warranty, you get five years of coverage on critical components like the transformer and rectifiers, ensuring peace of mind. Whether you are a seasoned pro or just starting out, the Stickmate 160 offers the power, portability, and reliability needed to get the job done right.