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Miller Maxstar 161 S 120/240V Stick Welder Package

$2,568.43/ea $2,215.00/1 per each only $2,215.00/eaSave 14%

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OVERVIEW

Take Your Welding Anywhere

Gone are the days of lugging heavy transformers to the job site. The Miller Maxstar 161 S is the ultimate portable stick welder, weighing in at a mere 13 pounds. Whether you are working on a farm, repairing a shipboard installation, or fixing a gate in the backyard, this machine's compact footprint and included shoulder strap mean you can carry it as easily as a lunchbox. Despite its small size, it packs a punch, delivering up to 160 amps of power to handle steel and stainless steel repairs with ease.

Frustration-Free Stick Welding

If you have ever struggled with electrodes sticking to the metal or hard-to-start arcs, the Maxstar 161 S is the solution. It features Miller's Adaptive Hot Start™ technology, which gives you a boost of amperage right when you strike the arc, ensuring a clean start every time—even with stubborn 6010 rods. Plus, if you do manage to stick a rod, the intelligent Stick-Stuck™ safety feature cuts the power instantly. This saves your electrode from burning up and makes it easy to wiggle free and try again without the sparks flying.

Plug in Anywhere, Anytime

Power availability is never an issue with the Maxstar 161 S. The package comes ready to run on both 120-volt household power and 240-volt shop power. Changing between voltages is effortless; simply swap the power cord on the back of the machine—no screwdrivers or rewiring required. This flexibility makes it an essential tool for maintenance crews and hobbyists who need a reliable welder that adapts to the environment, not the other way around.

Quiet and Efficient Operation

You will appreciate the quiet operation of the Maxstar 161 S thanks to its Fan-On-Demand™ system. The cooling fan only kicks on when the machine actually needs it, keeping your workspace quieter and preventing dust and grit from being sucked into the welder unnecessarily. Combined with its digital meter for precise amperage settings, this welder offers a premium user experience that lets you focus on laying down the perfect bead.

Additional Information
Brand:Miller
Weld Process:Stick (SMAW)
Voltage:120/240 V
Amperage:160
Duty Cycle:20%
Packaging Description:1 per each
Process Type:Stick (SMAW)
Input Voltage / Phase:120/240 V, 1-Phase
Amperage Range:20 - 160 A
Output Range / Duty Cycle:160 A @ 20% (240V), 110 A @ 100% (240V), 90 A @ 30% (120V)
Portability:Handle, Shoulder Strap
Dimensions:10.3 in (H) x 5.6 in (W) x 13.5 in (D)
Weight:13 lb (5.9 kg)
Warranty Period:3 Years
Cooling Type:Fan-On-Demand

INCLUDED

  • Maxstar® 161 S Power Source
  • 6.5 ft. (2 m) Primary Cord for 120 V
  • 6.5 ft. (2 m) Primary Cord for 240 V
  • 13 ft. (4 m) Stick Electrode Holder with 25 mm Dinse-style connector
  • 10 ft. (3 m) Work Clamp with 25 mm Dinse-style connector
  • Adjustable Handle/Shoulder Strap

APPLICATIONS

  • Maintenance and Repair
  • Farm and Ranch
  • Shipboard Installation
  • Construction and Mechanical Contracting
  • Metal Art and Sculpting
  • Home Hobbyist and DIY
  • Process Piping

FAQ

No, the Maxstar 161 S (907709) is a Stick-only machine. For TIG capabilities, you would need the Maxstar 161 STL or STH models.

The machine operates on 120V to 240V single-phase power. It includes separate cords for 120V and 240V that can be swapped without tools.

Yes, the Maxstar 161 S is designed with superior arc performance specifically to run difficult electrodes like E6010 effectively.

On 240V input, the rated output is 160A at 20% duty cycle and 110A at 100% duty cycle. On 120V input, it is 90A at 30% duty cycle.

The power source weighs only 13 lbs (5.9 kg), making it extremely portable.

Stick-Stuck is a safety feature that detects if the electrode is stuck to the part and turns the welding output off, allowing for safe and easy removal of the electrode.

Yes, it includes a 13 ft (4 m) stick electrode holder and a 10 ft (3 m) work clamp, both with 25 mm Dinse-style connectors.

Yes, the Auto-Line technology allows it to handle dirty or unreliable power often found with generators, though a clean power output generator is always recommended.

CATALOGUE & SPEC SHEETS

Spec Sheet
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