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Miller Deltaweld 500 MIGRunner System with Intellx Pro Feeder

$23,951.66/ea $21,525.52/1 per ea only $21,525.52/eaSave 10%

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OVERVIEW

Less Grinding, More Welding

Upgrade your welding operation with the Miller Deltaweld 500 MIGRunner with Intellx Pro Feeder, a system designed to make your welders' lives easier and your production lines faster. In the world of heavy fabrication, spatter and rework are the enemies of productivity. The Deltaweld 500 tackles this head-on with Accu-Pulse technology, available exclusively through the included Intellx Pro feeder. This advanced pulsed MIG capability creates a smoother, more forgiving arc that virtually eliminates spatter, meaning your team spends less time grinding and more time laying down high-quality beads. Whether you are welding thick structural steel or precision components, the improved arc control compensates for variations in operator technique, ensuring consistent results every time.

Simplified Setup with EZ-Set

Complex machines often require extensive training, but the Deltaweld 500 is built to be intuitive. The Intellx Pro feeder features EZ-Set technology, which removes the guesswork from setting up your machine. Operators simply input the material thickness, and the system automatically adjusts to the optimal parameters. This feature is a game-changer for shops with welders of varying skill levels, allowing newer welders to get into production quicker while giving experienced pros the precision they demand. The feeder also includes memory buttons, allowing you to save and recall your favorite settings instantly.

Ready to Weld Out of the Box

Time is money, and the Deltaweld 500 MIGRunner is designed to get you up and running fast. This isn't just a power source; it's a complete welding station. The package ships with everything you need: the 500-amp power source, the Intellx Pro wire feeder, a premium Bernard BTB 400-amp MIG gun, drive rolls, and a heavy-duty cart with a cylinder rack. The single-cart design keeps your gas cylinder, feeder, and power source organized and mobile. Just hook up your primary power (230/460V), add your shielding gas and wire, and you are ready to weld.

Legacy Performance, Modern Tech

Miller has combined the durability you expect from the Deltaweld name with modern innovations that protect your investment. The unit features Wind Tunnel Technology to keep internal components clean and Fan-On-Demand to keep the shop quiet. With a rated output of 500 amps at 100% duty cycle, this machine is a workhorse that won't quit, even on the hottest days and longest shifts. Invest in a system that grows with your business and empowers your welders to do their best work.

Additional Information
Brand:Miller
Amperage:500
Voltage:208/230/460 V
Duty Cycle:100%
Weld Process:MIG (GMAW)
Packaging Description:1 Per Ea
Process Type:MIG (GMAW), Flux Cored (FCAW), Pulsed MIG
Input Voltage:230/460 V, 3-Phase
Rated Output:500 A at 100% Duty Cycle
Output Range:30 - 650 A, 10 - 44 V
Wire Feeder Included:Intellx Pro
Included Gun:Bernard BTB Gun 400 A
Cooling Type:Fan-On-Demand (Air Cooled)
Portability:MIGRunner Cart Included

INCLUDED

  • Deltaweld 500 Power Source (230/460V)
  • Intellx Pro Wire Feeder
  • Bernard BTB Gun 400 A
  • .035/.045 in. V-groove Drive Rolls
  • ArcConnect Control/Motor Cable (9 ft)
  • Cart Accessory Kit
  • Feeder Swivel Kit
  • Deltaweld Running Gear/Cylinder Rack

APPLICATIONS

  • Heavy Industrial Manufacturing
  • General Fabrication
  • Heavy Equipment Production
  • Railcar Manufacturing
  • Sheet Metal Fabrication
  • Structural Steel Welding

FAQ

The Intellx Pro feeder included in this package adds Accu-Pulse (pulsed MIG) capabilities, EZ-Set parameter setup, steel weld programs, and memory buttons, which are not available on the standard Intellx model.

This specific model (951808001) is configured for 230/460 V, 3-phase input power.

Yes, the MIGRunner package comes with a Bernard BTB Gun rated for 400 Amps.

The Deltaweld 500 is rated at 500 Amps at 100% duty cycle, allowing for continuous welding without overheating.

Yes, this is a MIGRunner package, which means it includes the running gear (cart) and cylinder rack for a complete mobile setup.

Yes, the Deltaweld 500 is capable of both MIG (GMAW) and Flux Cored (FCAW) welding processes.

Accu-Pulse is a pulsed MIG process that provides a 28% wider operating window and a more forgiving arc, helping to reduce spatter and rework.

No, the Deltaweld 500 is designed for 3-phase industrial power input only.

CATALOGUE & SPEC SHEETS

Spec Sheet